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May 2022-Project Uncompahgre


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May 2022- @USN_JeepMJ's 1989 Project Uncompahgre

 

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Build Thread-

CC: https://comancheclub.com/topic/59991-project-uncompahgre-19891999-mj/

IG: @usn_jeepxj

 

Year/Model - 

1989 Jeep Comanche Pioneer 2x4 (cab shell, bed, tailgate, and a few interior pieces)

1999 Jeep Cherokee Sport 4x4 (fenders, grill, doors, body harness, interior)

1999 Chevrolet Corvette (engine, PCM, drive by wire)

 

Drivetrain- 

5.7L LS1 (60K mile w/ good compression)

Novak LS engine/trans mounts

Holley high-mount accessory drive system

Sanderson/Novak ceramic coated headers

Custom full stainless 2.25-3” exhaust system w/ Borla ProXS muffler and Magnaflow cat

New AX-15 w/ adapter and GM bell housing  from Novak

Rebuilt NP231 (new seals, bearings, chain)

Novak transfer case shift cable

Adam’s Driveshaft rear driveshaft

Rear Currie Dana 60 (JK width / JK flanges) w/ 4.88’s and Auburn E-locker

Front Spicer Dana 44 crate axle (Artec axle brackets) w/ 4.88’s and Eaton E-locker

 

Cooling- 

Novak KryoFlow HD aluminum radiator

Novak fan and shroud assembly

 

Electrical/Ignition- 

Novak modified LS engine harness

Reworked/modified XJ body harness

 

Suspension/Steering- 

Front:

Iranman 4x4 Fab 4-link front long arm

ACOS spacers (set to +2”)

Clayton 4.5” coil springs

Clayton track bar bracket

Custom track bar

ADDCO sway bar

JKS quick disconnect end-links

Fox JK remote reservoir 2.0 shocks (6.5-8”)

Rear:

General Spring 4 leaf replacements (factory rate)

Clayton adjustable shackles (set to +0”)

Fox JK remote reservoir 2.0 shocks (6.5-8”)

Steering:

PSC big bore steering box (ported for hydro steer)

Metalcloak JK tie-rod

Metalcloak JK drag link (trimmed to fit the MJ)

Fox steering stabilizer

 

Interior-  

97+ XJ full interior swap (painted in SEM black)

B&M short shifter (modified for trans position)

Twisted ShifterZ stainless steel shift knobs

WJ Grand Cherokee Overland steering wheel

Custom upholstered interior panels and steering wheel

Corbeau Trailcat seats w/ heat

Corbeau seat brackets (shortened)

H3R HalGuard fire extinguisher

Dynamat on all interior surfaces

ACC carpet and floor mats

Jeep JL/JT pedal covers

TJ instrument cluster

ZJ overhead trip computer wired through a ZJ BCM

JCR center console bracket

Double din dash bezel

Alpine W987HD stereo

F+R HD cameras

Kicker 12CX6005 amplifier

Kicker KS 6 1/2 component system

Kicker KS 4x6 rear speakers

Kicker 46HS10 subwoofer

 

Brakes- 

Wilwood JK BBK in Competition Blue (6 piston fronts and 4 piston rears)

Inline Tube stainless hard-lines

XJ parking brake handle w/ JK parking brake lines

 

Lighting- 

JW Speaker LED headlights

JW Speaker TS4000 driving lights

Rigid DOT fog lights (amber)

Rigid diffused lights (rear bumper)

All exterior lights converted to LED

One Way Light interior LED conversion

 

Exterior- 

97+ full facelift (including firewall)

BMW Austin Yellow (B67) paint

Jeep 5.9L ZJ hood vents

Raptor Liner bedliner

Notch Customs fender flares

Custom aluminum inner fenders

Custom expanded sheet metal grill

CRL Duo Vent 4-panel sliding rear window

JCR Crusader front bumper

JCR rear bumper

JCR classic rock rails

JCR spare tire carrier

Pelican BX90 Cargo Case

Powertank 15lbs CO2 tank

HiLift jack

 

Wheel & Tires- 

Mopar JL/JT satin carbon 17x8.5” wheels

BFGoodrich KM3 37x12.5x17

Gorilla lug nuts

 

Misc- 

R4 compressor with modified XJ a/c lines (34° at the vents)

Wilwood master / Novak slave cylinder clutch setup

Warn M8000S winch mounted behind the front frame rail (plated in 3/16” steel)

Braille G30 lithium battery (with a custom bracket)

New MJ fuel tank

MTS Jeep MJ sending unit w/ a Walbro 225 lbh pump and a TJ fuel level float

All AN fittings and push-lock line

Corvette fuel pressure regulator and filter

 

Best MJ story- 

I had a 1987 Comanche Sport in High School (2.5L, 4spd, 2wd, zero options) that I painted yellow and was so sure I’d convert to 4wd that I went ahead and threw some factory 4x4 badges on it after the repaint. I drove it all through HS but never did the conversion. After getting stuck in a foot of snow one winter I decided I needed 4wd and ended up getting rid of it in favor of a XJ followed by a ZJ. That was over 20 years ago. Last time I saw that Jeep driving around my home town, it still had 4x4 badges all these years later. Now I’ve owned 15 or so Jeeps and decided it was time to go back to where it all started!

 

CC is Awesome! Why? 

Comanche Club is an excellent resource for information and I don’t think I could have done this project without referencing previous LS swap write-ups!

 

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This is a fantastic looking truck. You earned this, @USN_JeepMJ. I really like the color. It's unusual, but turned out fantastic.

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