Liberty KJ vs XJ 8.25

[TeKdo]

Hey guys, been playing around with some thoughts about an axle swap in my '86 2.5.

 

My '86 feels like it desperately needs a regear after doing my AX15 swap. First gear feels way too tall for the power I make and 5th gear is borderline unusable on the freeway.

 

I thought I would just regear my factory D35 non-c-clip since it has a factory limited slip and I should be able to find some kind of alloy axles to swap into it. Well...turns out alloy axles for the D35 NON-C-CLIP are virtually non-existent anymore in a 27 spline. Definitely don't feel like dropping the cash on a new limited slip 30 spline soooo looking at an axle swap because y'all make me paranoid of having this axle long term.

 

Not concerned with having a locker in the back because just having a limited slip meets my needs more than a locker. Would like to run 4.56s and a current max tire size of 31s.

 

I'm just wondering if anyone has used the Liberty 8.25s instead of the XJ 8.25s. I tha people use Liberty disc brakes to convert the XJs but is there anything else that's different besides that? Mainly because if I have to hack all the suspension mounts to weld on spring perches for spring under axle, why wouldn't I just grab a Liberty one instead of an XJ one?

 

My main concern for the Liberty 8.25 is if it's compatible with the same limited slips that are available for the XJ ones, if the parking brake works good enough to park on hills since my jeep is manual, and if it has 29 spline axle shafts for that said diff compatibility.

 

 

.....also liberty axles are cheaper than XJ axles near me.

 

[watchamakalit]

4.56 will be really deep with 31's. I would suggest no more than 4.11's if you want something highway driveable.   If memory serves 4.10's and 31's are very close to stock final drive ratio.

[Billabob]

If re-welding leaf perches isn't a deterrent, I would highly consider using an 8.8 out of an explorer. 31 spline, disc brakes, and many come with a limited slip.

[ghetdjc320]

KJ 8.25 is about 2.5” wider than the XJ model. Fits the rear of an MJ very well since it is a bit wider at the bed. Lots of brackets to remove but that’s not any real issue. Fairly easy to re-gear since it has side adjusters and a crush sleeve. 
That being said, rock auto has your bolt in d35 1541 axles around $150/ea. Also check with revolution axle and gear. They still had them last I checked. 
I’d stay away from an 8.8 for only 31’s. Too narrow on an MJ and with its large pumpkin, you might as well run 29’s on a d35.  
As for what ratio to run, plug your numbers into grimmjeeper gear calc and see what your rpm’s will be. And measure your actual tire size to use as your number. It’s likely 29”-30” true size