Jump to content

Comanche Dawn


Recommended Posts

Next project is wiring. I had a NOS wiring harness from a 1992 which I bought on ebay a few years ago. This is going to be combined with an LS harness to form an OEM looking harness. I will be stripping out all the engine control wiring, injectors, sensors, alternator, cruise control,  and AC circuits as well as the transmission controller wiring and adding a custom harness for an LS all integrated into the Jeep Power Distribution center. The Jeep PCM will go. The GM PCM will be mounted under the dash out of the way. This is a monster project as I am having to trace each wire. I don't trust the factory Service manual color coding. No room for error here. It has to be 100% right. I will be keeping the wiring for the lights, power to the GM PCM, AC fan relay, AC relay, Starter relay, Fuel pump relay, Fog lamp relay, Auto shutdown (Maybe), Speed sensor,  and all the wiring that goes through the firewall to support the Heating and AC and instrument panel. I will also use the PDC fuses such as Engine Control, Alternator, Ignition, Fog lamps, Head lights etc. It is time consuming but I think the end result will be a neat OEM look to the wiring. Kinda scary how much wire in the harness is too long and was bundled inside the harness. Probably going to strip about 50% of the wires out and shorten some. The LS harness will control Injectors, sensors, Alternator, AC, Tach signal and Cruise Control. Using drive by cable which makes the LS harness a bit simpler. Wish me luck lol.

20190526_171702.jpg

20190526_171708.jpg

20190527_092130.jpg

20190527_092200.jpg

20190527_092220.jpg

Link to comment
Share on other sites

Got the bed painted this week and the hood is almost fitted. That was not easy. The mold is not the finest, but the guys made it work. Bed has still got to be cut and polished. Rest of the truck getting painted next week. What do y'all think of the color?

 

20190531_175618.jpg

20190531_180031.jpg

20190531_180037.jpg

20190531_180055.jpg

Link to comment
Share on other sites

5 minutes ago, Limeyjeeper said:

Got the bed painted this week and the hood is almost fitted. That was not easy. The mold is not the finest, but the guys made it work. Bed has still got to be cut and polished. Rest of the truck getting painted next week. What do y'all think of the color?

 

20190531_175618.jpg

 

Drool over the hood..... :drool:

Link to comment
Share on other sites

The LS L33 5.3 engine and a used LS1 manifold turned up today also..... This is madness in action lol

 

20190531_202312.jpg

20190531_202324.jpg

20190531_202628.jpg

20190531_203529.jpg

 

"I've always been mad, I know I've been mad, like the 
most of us...very hard to explain why you're mad, even if you're not mad..."

Link to comment
Share on other sites

Spending most of my time on the engine. Learning the world of LS engines. Have to say it is an amazing platform. Using GM ECT and Jeep Oil pressure sensor. I am hoping the GM sensor works with the Jeep engine temp sensor.  I am going to rig up a test as I have a spare gauge I can use. I had to source an Earls Straight 1/8" NPT Female to M16 x 1.5mm to be able to use the Jeep oil pressure sender unit as the block has an M16 hole and the jeep sensor is 1/8 NPT. not even close. See pic!!

 

GM ECT Engine Coolant Temp Sensor

 

Earls AT9919AUJERL 1/8" NPT Female to M16 x 1.5mm

 

Jeep oil pressure sensor

 

 

Heavily into the harness. I have got all the not needed jeep wiring out. Now to lay in the LS harness and get power to it.

 

 

1079604661_LSandJeepharnessesbeforeintegration.jpg.1e1c8366ad306735fecbc1892c24b0f8.jpg

 

The GM PCM will controls the fans. I am going to repurpose the auto shutdown relay (Not needed in LS) to control the second fan. I will also be adding wiring for auxiliary lighting, radar detector, Winch controller. Wide band O2 and cruise control. Using the GM cruise control module, it will be integrated into the Jeep Cruise control switches on the Column. The GM cruise needs On/Off, Set/Coast, Resume/Accel, power, brake switch, and VSS feed. All these are available from the Jeep harness or the GM PCM and will be connected to the Cruise Control module.

I am also going to connect  the GM Cruise engaged status wire to the indicator cluster in the dash so I have an indicator when the cruise is engaged. 

 

435005876_CruiseControlPlugGT15010way.jpg.113728f82ed52385e30c644937675115.jpg

 

1009705518_GMCruiseControlModule25315559.jpg.88ca30dfaabd1c159b46bdfac7d8c5b6.jpg

 

 

The Jeep VSS (mounted in the transfer case) doesn't talk to the GM PCM so I am using using a Dakota Digital 8,000 PPM Sensor SEN01-1 with an SGH-5E to convert the GM AC sine wave signal to the Jeep square wave so I can run the Speedometer .  You need to connect the GM PCM VSS signal input to Out 1 and the Dakota Digital VSS goes to VSS input. The GM PCM PPR needs to be set to 3 which gives 8,000 PPM. The GM PCM speedometer output will be connected to the Jeep Harness VSS wire going to the speedometer . I have a post 1990 cluster so it isn't a mechanical speedometer. If it was I wouldn't need the SGH-5E box.

 

1150914352_DakotaDigitalSGI-5E.jpg.f53f8e50ab716a714ba90d0839638607.jpg

 

Novak has a nifty emulator to handle the tachometer.

Jeep PDC all Labelled.jpg

 

The Jeep PDC has had all its wires marked.

 

LS Harness Power Distribution.jpg

 

It will replace the PDC that came with theLS harness.

For those interested the PCM is a RED/Blue PCM Part no 12200411. I got the PCM with programming and the LS1 harness from PSI Conversions. High quality stuff.

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
×
×
  • Create New...