cruiser54

I've used them.

Never.

Actually, the spring was in there to allow the cooling system to be filled under a vacuum on the assembly line without the hose collapsing. Your call whether to use it again or not.

I probably have some. Upgrade your wiper motor ground while you're in there BTW.

Loosen/remove these BEFORE any others!!!!!!

Use OxGard instead.

Wipers, radio, turn signals?

Check it again in a week.

ZJ box has a better feel and fewer turns lock to lock.

And, just so you don't get your hopes up about the "HO" thing. Ain't worth doing any harness swaps etc. A guy puts an HO in because of availability. Not for the supposed power. Here's why: HO myth buster Renix in 90 made 182 HP. HO in 91 made 190 HP. That's 8 HP difference. HO only made more HP than Renix at higher RPMs and not a bit more torque. HO had a 58 mm throttle body versus a 52 mm throttle body on a Renix. That’s 20% more air available through the HO throttle body. The HO also had a better design header. See where I'm going with this? It’s only a 4% horsepower increase….. The whole 8HP was not mostly from the head, but from the bigger TB and better exhaust manifold. Put a 60mm TB from www.strokedjeep.com on your present manifold using the Renix head, eliminate the "crush" in your headpipe with proper re-routing, and go for it. HO stands for Highly Overrated.

CRUISER'S MOSTLY RENIX TIPS HO INTO RENIX SWAP OCTOBER 31, 2015 SALAD 61 COMMENTS This swap is easier than some will lead you to believe. And generally Pooh-poohed by those who have never done it. Those of us who have done it, like myself, will share with you the things that need to be done for a successful swap. Just think of it as swapping in a long block. XJ Cherokee and ZJ Grand Cherokee 4.0L engine blocks interchange. 2000+ TJ Wrangler and WJ Grand Cherokee 4.0L engine blocks interchange. YJ and 1997-1999 4.0L TJ blocks will interchange in XJ/ZJ XJ/ZJ blocks, and the 2000+ TJ/WJ blocks do not interchange without significant modifications. TJ/WJ 4.0L Engine blocks underwent clean sheet design changes effective in the 1999 WJ Grand and 2000 TJ Wrangler. These blocks are not interchangeable with XJ/ZJ engine blocks. The reason is motor mount bolt holes and belt driven accessory mounting bolt holes are in different locations, or not present at all, TJ/WJ vs. XJ/ZJ. Now that we know which engines we can use, let’s get down to business. The HO and Renix have some differences but none that can’t be overcome very easily. One running change was that the rear of the head was no longer drilled and tapped for the temperature gauge sender beginning in the 96 model year. The sender can be relocated to the threaded hole in the thermostat housing taken from an HO engine. You’ll have to extend the wire to that location. Some brave souls even drill and tap the HO head at the rear for the sender. You will be using the intake and exhaust manifolds from your Renix, along with all your sensors and wiring. Since the intake ports of the HO are slightly different, you use a new Renix gasket. Exhaust ports are identical. An alternative on exhaust manifolds: As far as exhaust, you can use the Renix exhaust manifold and be fine. If you want to use the HO exhaust manifold, you must go with an HO headpipe and screw your O2 sensor into that headpipe. Standard Renix harness is plenty long to do so. A bung can be welded into the HO manifold to accept the EGR tube. You will need to use your Renix distributor as it is different than the HO design. See Tips #12 – Setting Your 4.0 to #1 TDC and #13 – Distributor Indexing to be sure you get the distributor installed correctly. The flywheel or flexplate from the Renix must be used so your CPS gets the correct signals. The valve cover from the Renix allows you to keep your CCV system intact and requires no modifications. The HO block will have a plug in the coolant galley on the driver’s side of the block, closest to the front, which needs to be removed so your Coolant Temp Sensor can be installed in it’s place just as it is on the Renix. It requires a 5/16” square drive or a modified 3/8” drive that has been ground down to fit. Do this before installing the engine. As for the knock sensor, which is located just above the oil pan on the driver’s side of the engine about mid way, all the blocks I’ve seen are threaded for it. If not, I’ve heard they may be drilled but not tapped. Tap the hole if that’s the case. XJ: “Regular” (not Grand) Cherokees ’84-’01 ZJ: Grand Cherokee ’93-’98 (Gen1) WJ: Grand Cherokee ’99-’04 (Gen2) YJ: Wrangler ’87-’95 (Gen1) TJ: Wrangler ’97-’06 (Gen2)

As mentioned, VERIFY!! Most rebuilt boxes are absolute junk. ZJ boxes from the JY, if in good shape, are the way to go.

EXCELLENT!!!

NTK is fine.

No. It won't........ You can unplug the wiring out of the bottom of the dizzy and it will run just fine. The ECU takes over. You need to study this to get up to speed. CRUISER'S MOSTLY RENIX TIPS DISTRIBUTOR INDEXING OCTOBER 30, 2015 SALAD 52 COMMENTS Remove the distributor cap and cut a “window” into the side of the distributor cap at the #1 spark plug wire post . The “window” should be large enough to allow easy visual inspection of the position of the distributor rotor at the #1 spark plug wire post. Reinstall the distributor cap. Use Tip 12 first to guarantee you’re on #1 TDC. Install a ¾” wrench or socket onto the vibration damper retaining bolt. Rotate the engine in a clockwise direction until the #1 cylinder is at top dead center. Align the timing mark on the vibration damper with the “0” degree mark on the front cover timing scale. The tip of the distributor rotor should be near the #1 spark plug wire post. Disconnect the distributor electrical connection. Remove the distributor holddown clamp, holddown bolt and distributor. Remove the distributor cap and rotor. Place the distributor housing upside down in a soft jaw vise. Scribe a line 1/2 inch from the end of the distributor locating tab. Cut the distributor locating tab at the scribed line with a saw. Remove any burrs and metal filings from the distributor. Reinstall rotor. If necessary, using a flat blade screwdriver, turn the oil pump gear drive shaft until the slot is slightly past the 11 o’clock position. The oil pump gear drive shaft is accessible through the distributor mounting bore in the engine block. A little tip here. Rather than use a dizzy gasket, use an o ring instead. NAPA #727-2024. Visually align the modified locating tab area of the distributor housing with the holddown clamp bolt hole. Turn the rotor to the 4 o’clock position. Lower the distributor into the engine block until it seats. The rotor should now be very close to the 5 o’clock position. Reinstall the distributor cap with the cutout “window”. Rotate the distributor housing until the trailing edge of the distributor rotor tip is just departing from the #1 spark plug wire post terminal . Reinstall the distributor holddown clamp and bolt.. Reinspect the position of the rotor to the #1 spark plug wire post to insure that it has not moved. Install the new distributor cap, reconnect the distributor electrical connections. HERE’S WHY DISTRIBUTOR INDEXING IS SO IMPORTANT: Distributor indexing explained: For clarification though, that’s not a cam sensor inside the Renix dizzy. It’s there to fire the injectors sequentially with the firing order. You’ll never notice if it went bad because the ECU will try to “guess” where it is and does a heck of a job at it. As for the “timing”, it is controlled by the ECU. Ever notice how wide the tip of the rotor is? Try and wrap your head around this: When the ECU yells “Fire” to the ignition control module, where is the rotor in relationship to the dizzy terminal? Not to the terminal yet? Past the terminal too far? What happens to the spark/secondary ignition strength when it has to jump the Grand Canyon in comparison to shooting from a rotor tip? Poor ignition performance, bucking, jerking, longer crank times. The factory was aware of this and issued a Technical Service Bulletin on it. This Tip, #13, is a condensed version of that factory TSB. You wouldn’t believe how many we found out of whack when I worked at the dealership. Yours is probably messed up also. RARELY did we find one set accurately. Use Tip 12 first to guarantee you’re on #1 TDC.

CRUISER'S MOSTLY RENIX TIPS RENIX VACUUM HARNESSES NOVEMBER 17, 2015 SALAD 19 COMMENTS The vacuum harness that attaches to the front of the valve cover and includes the grommet/fitting, and is called the front harness, is Napa part number BK 715-1367 or is a Dorman 46003. The vacuum harness that is closest to the air cleaner, EGR etc, and is called the rear harness, is Napa part number BK 715-1366 or is a Dorman 46004. The tube from the rear of the valve cover to the intake manifold is part number BK 715-1365 or Dorman 46005 and comes with the valve cover grommet. The Throttle Body to MAP hose is no longer available. Click HERE to access a fix for that.

CRUISER'S MOSTLY RENIX TIPS CRUISER’S VALVE COVER MOD NOVEMBER 17, 2015 SALAD 44 COMMENTS Most early and even later Renix 4.0s could be bothered by excessive oil in the air cleaner box. A fix from my old days as Service Manager at a Jeep dealership follows. Information was provided to me from a buddy at JeepTech during those days. I don’t believe it ever came out in a Technical Service Bulletin. Remove the valve cover and turn it over. Next, remove the fluted tubes that are now facing you by removing three screws on each. Chop 1 inch off each of them. Then, drill a half inch hole as shown in the photo. The flat side of the flute that’s closest to the edge of the valve cover. Clean and de-burr/sand all rough edges nicely, clean with solvent, and reinstall. Don’t be concerned about the chintzy gaskets that will probably crumble into oblivion when you remove the fluted tubes. They can go back together without gaskets. Here’s a handy video from my friend Brendan showing more detail.

Try contacting jhc7399@gmail.com

I know the one you mean. Make sure the STOP screw is adjusted properly FIRST. Then, readjust the TPS per my Tip ONLY if you moved the STOP screw. Then, with it warmed up and idling as good as it gets, unplug the IAC and turn that screw to get a stable idle at about 850 RPM.

Nah. I lived through that era. both GM and AMC got the same engines. The issues were with 2 things. Both oil leaks. Rear main seal was frickin rope!! Like old days. They eventually changed that in production. The other was the back of the intake manifold leaking and appear to be a rear main seal. GM never addressed it. Jeep developed a fix!!!

Spray silicone lube on it.

Good news! Hard to believe how a few extra pounds can change how you feel. For sure!!

Put some oil on it. It gets easier to turn after it has been on for a while.

I think 1.1. It may say on the back of it.