neohic Posted Wednesday at 11:22 PM Author Posted Wednesday at 11:22 PM I’m such an idiot. Yesterday I was wrapping everything up for the day thinking, “sure will be nice to finish up the front end in an hour or so!” Then this morning happened. I got into the shop, started throwing hardware at it, and it was great! … and then, “hu… is that scratch new?” It sure was! At full compression the pitman arm was crashing into the tie rod. Not much… but enough to bend the tie rod slightly while turning at full stuff. Then comes in the total idiot part when I thought I could get away with drilling a few new holes and move the steering box forward. Yup… I ended up needing to cut the crossmember, move the goofy shaped rear leg forward that fits fairly tight around the steering box, weld it all back together, add some new reinforcements, AND THEN I could drill some new holes to move the steering box forward. I put a little extension on the back of the winch plate to tie in all of the steering box mount hardware while I was at it. It was missing one of the bolts towards the center this whole time too. The final result after an entire day in the shop? … plenty of room between the pitman arm and the tie rod. Then I took it out of the shop to turn it around to get the shop ready for starting the rear. Sits pretty good.
neohic Posted 10 hours ago Author Posted 10 hours ago Rise and repeat. The CJ got turned around to start looking at the rear suspension today. Didn't get too far into it. More so just measuring and making a plan. I hadn’t put a tape measure to anything in the rear before and finding that it currently has longer springs than a YJ really surprised me. Stock YJ spring mounts are 43” eye to eye where this is 45”. Noted. Other measurements I took is the ride height from the top of the axle to the bottom of the frame, same as the front, just for reference. Then the more I looked at things the more I noticed things in the way. The rock sliders, rear recovery point, and exhaust had to go. Everything came apart nicely. When I was originally making it all I tried to keep in mind fastener location. Thanks, past me! Before taking anything else apart, I found the center of the axle and measured out where the future mounts will end up. The rear axle is centered on the springs same as the YJ layout. Super easy math being I’m not moving the axle. It was getting close to the end of my day and I was dangerously close to starting a new, giant mess so I called it quits after removing the suspension.
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