Jump to content

'91 Comanche H.O. Build


Recommended Posts

This was probably the easiest project of the whole thing for the Comanche. We replaced the factory aluminum steering gear spacer with Rusty's Off Road heavy duty steel spacer. Since the steering was already disconnected we took out the 3 big bolts of the gear box, moved it out a few inches, grabbed the old spacer and replaced it with the new. Torqued to spec! Took about 1.5 minutes01caddcfefa825dc4d56d6bed27f3b2c.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

Huge day for the Comanche! So exciting to see it with all 4 wheels on after 2 years being in the garage. We had to roll it out to reassemble the bed and adjust the new bed spacers. We put the old tie rod on and rolled it out by hand. Got some help from the family and placed the bed back on and bolted it down.. I think it looks awesome! d1d2b3537a9181818ee56b9fdc1e5c53.jpg62e6584373ad0c54fa66695d23f2777f.jpgecfcc82967f7cdaa3c5df953c5805580.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

One more picture of the Comanche while it's out of the garage. We rolled it back in, reconnected the fuel pump and sending unit in the new gas tank. New vent valves and grommets. Then refreshed the ground behind the drivers side rear taillight and replaced the taillight screws with new hardware

Fuel tank valve grommet - Crown Automotive 52018823 Vapor Valve Seal
https://www.amazon.com/gp/product/B00B8X49CS/ref=ppx_yo_dt_b_asin_title_o01_s00?ie=UTF8&psc=1

Fuel tank valve - MTS Part no: 5360058
https://www.morris4x4center.com/valve-fuel-vapor-5360058.html

Gas tank - AM Parts "1988-1992 Jeep Comanche (MJ) 18 Gallon Gas Tank for Models with 113"" Wheel Base"
https://www.am-autoparts.com/products/fuel-tanks/AM-12430211.html?m=439&y=199195d4fdd15c5418e7ee5cd4836a55f559.jpg3ffb8f19c270fdd5ab3469c12e21e657.jpgbee75928720cdc800a0c7ce8b0b61286.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

  • 2 weeks later...

While beefing up the Comanche front end, I decided on the Dirtbound off-road high clearance steering and Rusty's HD Track Bar. Got everything painted and installed. Still have some steering adjustment to make but for now it's at a high awesome level!b39360ae86ff9a4512376a5c5b5cab5b.jpg468be0d698b755b8472b17fe02691d2e.jpgc86abd31c20c5561bf01bab379049316.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

  • 2 weeks later...

This Comanche project is getting exciting.. Time to lube it up! Cheapo gear oil temporarily in the front and the good stuff for the rear 8.8. Also added Yukon friction modifier for the limited slip. Put in a few gallons of gas and we might if this thing will start up!e9669c8ef9dc198fba85899383f73837.jpgeda845d277d89b294a726f8614dc91a8.jpg7f33d68e8ff67b7e16c9ffa668ff42d8.jpg3bf1d371fc4f3f3e3e87a019a549a412.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

She's looking great!  I didn't know there was a solid steel spacer for the steering box available.  What's the advantage vs. the factory AL one?
 
Mine as shown was still in great shape but it's very common for the aluminum ones to crack and usually break in multiple places.. it's more of a solid bulky prevention

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

Comanche project fail! Well I messed up the brake line connection to the proportion valve.. cross threaded big time! I added brake fluid and bled all the calipers and tested the pedal pressure and it felt pretty good. Looked under the hood and fluid was puddled and dripping from the very front port. I made and bent all these lines and they're brand new but we're all difficult to install on the proportion valve. Thought I had it done correctly. Nope! Once I saw that fluid was leaking I noticed it was cross threaded real bad.. bit of panic, project delay, shopped for new prop valve but ultimately decided to buy a thread tap and try to recut the threads and use the same valve. (Tap 7/16x24) Once the tap showed up it turned out really easy to turn the thread by hand and made sure they were cut super clean. Hooked all the lines back up and re-bled the system.. we're back in business!3e4055245a6e72f13684b76941314484.jpgef258043f8906cc86ec393b4bea691f2.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

Got the seats temporarily mounted in the Comanche.. I think they look awesome! I removed and sold the bench seat and found these from another Comanche owner in San Antonio. The seats were in great shape except for a hole in the drivers side and a few vinyl panels. I took them to a local upholstery shop and had those panels replaced and the hole fixed. Then I had to restore and rebuild the brackets 88bbee1f93009188309a8d236a4111c0.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

  • 4 weeks later...

After 30 years it seems original accessories are very hard to come by. I searched for over 2 years before I found this very cool short bed roll bar. The seller was so helpful and he built a shipping crate and worked out the logistics to get it back to Texas. Great guy! And a shout out to Brandon at scar-fab for making solid built copies of the mounting brackets!8694facd50d13ae9515ffc6b1c37d90d.jpg12e22dc8212aaa09f377fe3a06c9c01a.jpg6a4e9585b104e30046cdfd489c87410a.jpgd97b4e2d0ca66316257359a10a96a1df.jpg

Sent from my Pixel 3a using Tapatalk

Link to comment
Share on other sites

On 10/3/2020 at 12:19 PM, rosco11 said:

Got the seats temporarily mounted in the Comanche.. I think they look awesome! I removed and sold the bench seat and found these from another Comanche owner in San Antonio. The seats were in great shape except for a hole in the drivers side and a few vinyl panels. I took them to a local upholstery shop and had those panels replaced and the hole fixed. Then I had to restore and rebuild the brackets 88bbee1f93009188309a8d236a4111c0.jpg

Sent from my Pixel 3a using Tapatalk
 

Wait... when did you buy these? 

Link to comment
Share on other sites

Create an account or sign in to comment

You need to be a member in order to leave a comment

Create an account

Sign up for a new account in our community. It's easy!

Register a new account

Sign in

Already have an account? Sign in here.

Sign In Now
 Share

×
×
  • Create New...