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Everything posted by cruiser54
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Engine Noisy When Hot - Exhaust Manifold Gasket?
cruiser54 replied to Timeless's topic in MJ Tech: Modification and Repairs
Buy a mechanic's stethoscope.......... -
Excellent!! I've done an excellent job of re-doing the c101 on my wife's 88. It would now be interesting to solder the wires instead to see if there's any further improvement. but it already runs awesome.
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Renix Block Into Ho, Possible?
cruiser54 replied to relyt120's topic in MJ Tech: Modification and Repairs
I've done 2 of them so far, and soon to do a third. It's SO EASY. -
Renix Block Into Ho, Possible?
cruiser54 replied to relyt120's topic in MJ Tech: Modification and Repairs
Knock sensor hole is a blind hole threaded into the block. As stated in my writeup, you use the Renix flywheel/flexplate. Balance is not an issue. -
Renix Block Into Ho, Possible?
cruiser54 replied to relyt120's topic in MJ Tech: Modification and Repairs
Here's the no BS straightforward skinny. Go for it. Any questions before or during the swap, post them up. Cruiser’s HO into Renix Swap This swap is easier than some will lead you to believe, generally those who have never done it. Those of us who have done it, like myself, will share with you the things that need to be done for a successful swap. Just think of it as swapping in a long block. The HO and Renix have some differences but none that can’t be overcome very easily. Any HO engine from an XJ or ZJ through 1999 can be used. One running change was that the rear of the head was no longer drilled and tapped for the temperature gauge sender beginning in the 96 model year. The sender can be relocated to the threaded hole in the thermostat housing taken from the HO engine. You’ll have to extend the wire to that location. Some brave souls even drill and tap the HO head for the sender. You will be using the intake and exhaust manifolds from your Renix, along with all your sensors and wiring. Since the intake ports of the HO are slightly different, you use the Renix gasket. Exhaust ports are identical. You will need to use your Renix distributor as it is different than the HO because they use different fuel management systems. The flywheel or flexplate from the Renix must be used so your CPS gets the correct signals. The valve cover from the Renix allows you to keep your CCV system intact and requires no modifications. The HO block will have a plug in the coolant galley on the driver’s side of the block, closest to the front, which needs to be removed so your Coolant Temp Sensor can be installed in it’s place just as it is on the Renix. It requires a 5/16” square drive or a modified 3/8” drive that has been ground down to fit. Do this before installing the engine. As for the knock sensor, which is located just above the oil pan on the driver’s side of the engine about mid way, all the blocks I’ve seen are threaded for it. If not, I’ve heard they may be drilled but not tapped. Tap the hole if that’s the case. Revised 03/28/13 -
Oil Where It Doesnt Belong?
cruiser54 replied to mpace6a's topic in MJ Tech: Modification and Repairs
Possibly leaking oil and leaking freeze plug in the back of the engine? Looks pretty mixed up though like contaminated crankcase oil. -
Sensor ground test?
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Make sure you're using the highlighted method. Also do the sensor ground test beforehand. RENIX TPS ADJUSTMENT Before attempting to adjust your TPS be sure the throttle body has been recently cleaned. It's especially important that the edges of the throttle butterfly are free of any carbon build-up. IMPORTANT NOTE: With the Key OFF, and using the positive (red) lead of your ohmmeter, probe the B terminal of the flat 3 wire connector of the TPS. The letters are embossed on the connector itself. Touch the black lead of your meter to the negative battery post. Wiggle the wiring harness where it parallels the valve cover and also over near the MAP sensor on the firewall. If you see more than 1 ohm of resistance, or fluctuation in your ohms reading, some modifications to the sensor ground harness will be necessary. The harness repair must be performed before proceeding. I can provide an instruction sheet for that if needed. MANUAL TRANSMISSION: RENIX manual transmission equipped XJs have only a flat three-wire TPS mounted on the throttle body and it provides data input to the ECU. It has three wires in the connector and they're clearly embossed with the letters A, B, and C. Wire "A" is positive. Wire "B" is ground. Key ON, measure voltage from "A" positive to "B" ground by back-probing the connectors. Note the voltage reading--this is your REFERENCE voltage. Key ON, back-probe the connector at wires "B" and "C". Measure the voltage. This is your OUTPUT voltage. Your OUTPUT voltage needs to be seventeen percent of your REFERENCE voltage. For example: 4.82 volts X .17=.82 volts. Loosen both T-20 Torx screws attaching the TPS to the throttle body and rotate the TPS until you have achieved your desired output voltage. Tighten the screws carefully while watching to see that your output voltage remains where it is supposed to be. If you can't achieve the correct output voltage, replace the TPS and start over. Sometimes, after adjusting your TPS the way outlined above, you may experience a high idle upon starting. If that happens, shut the engine off and reconnect your probes to B and C. Start the engine and while watching your meter, turn the TPS clockwise until the idle drops to normal and then rotate it back counterclockwise to your desired output voltage. AUTOMATIC TRANSMISSION: RENIX automatic transmission equipped XJs have a TPS with two connectors. There is a flat three-wire connector, same as the manual transmission vehicles have, and it is tested the same as the manual transmission equipped vehicles, as outlined above—FOR ALL ENGINE MANAGEMENT RELATED ISSUES. However, the automatic TPS also has a square four-wire connector, clearly embossed with the letters A,B,C, and D. It only uses three wires and provides information to the Transmission Control Module. THIS SQUARE FOUR WIRE CONNECTOR IS USED FOR TRANSMISSION/SHIFTING RELATED ISSUES ONLY. Key ON, measure voltage between "A" positive and "D" ground. Note the voltage. This is your REFERENCE voltage. Back-probe the connector at wires "B" and "D". Measure the voltage. This is your OUTPUT voltage. Your OUTPUT voltage needs to be eighty-three percent of your REFERENCE voltage. For example 4.8 volts X .83=3.98 volts. Adjust the TPS until you have achieved this percentage. If you can't, replace the TPS and start over. So, if you have an automatic equipped XJ your TPS has two sides--one side feeds the ECU, and the other side feeds the TCU. FOR AUTOMATIC TRANSMISSION RELATED ISSUES: Check the square four-wire connector side of the TPS. If you have ENGINE ISSUES check the flat three-wire connector side of the TPS. For those with a MANUAL TRANSMISSION--the TPS for the manual transmission XJs is stupid expensive. You can substitute the automatic transmission TPS which is reasonably priced. Revised 09-22-2012
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Engine Noisy When Hot - Exhaust Manifold Gasket?
cruiser54 replied to Timeless's topic in MJ Tech: Modification and Repairs
Exhaust leaks are worse when cold and diminish with heat/warming. So does piston slap. -
Engine side? 3 wire connector at 17% of input voltage?
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Engine Noisy When Hot - Exhaust Manifold Gasket?
cruiser54 replied to Timeless's topic in MJ Tech: Modification and Repairs
Which engine? -
How did you adjust the new TPS? Ever do the complete ground refreshing and sensor ground test?
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Lookie what I found!! http://www.naxja.org/forum/showthread.php?t=1100177
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Crap. I had a real good link to all the AC hoses. Let me see if I can get it.
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Slight Electrical Issue...
cruiser54 replied to onlyinajeep726's topic in MJ Tech: Modification and Repairs
Click on the link in my signature and go to the write-up titled " Improving the Instrument Panel Ground". -
Slight Electrical Issue...
cruiser54 replied to onlyinajeep726's topic in MJ Tech: Modification and Repairs
Good plan. -
You don't adjust the prop valve. I believe they're referring to the valve on the rear diff with the rod hooked to it.
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Steering Column Tilt Bolts?
cruiser54 replied to Comanchecatcher's topic in MJ Tech: Modification and Repairs
Use the link provided by hornbrod. -
Odd Thing I Noticed About My Turn Signals
cruiser54 replied to a1awind's topic in MJ Tech: Modification and Repairs
That's my lot in life.......... -
Ah-so.
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Odd Thing I Noticed About My Turn Signals
cruiser54 replied to a1awind's topic in MJ Tech: Modification and Repairs
My MJ is a 90 and has lights that work like yours.
