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Headliner Board


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20 minutes ago, NC Tom said:

I've heard of some folks just doing away with the liner and painting the roof with bed liner. :dunno:

 

no one where it's hot an' sunny, that's for sure.  :crazy:

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On 6/30/2023 at 5:29 AM, Pete M said:

I've seen that guys have managed to use cut-down XJ panels.  not sure how well it fits the rear wall though.

Mine has a cut down XJ panel.   It's fits perfectly, until you get to the back where the rear cab wall is.  The OEM MJ panel had a curved portion that came down to join the cab smoothly.  A cut down XJ panel lacks that.   My solution was to make an "L" shaped aluminum piece that is bonded to the cab JUST above the window gasket, and it goes up enough to support the back of the cut off XJ headliner panel.  I covered it in headliner material so it looks pretty invisible.

 

The headliner "board" on an MJ, as such, is make out of the really cheesy fiber material with a foam core.  I have repaired those using a layer of fiberglass cloth and resin on both sides of the damaged areas.  (I cleaned up the nasty parts first so the resin would bond to the old headliner board well.

 

Once the fiberglass has set and is cleaned up of any little fibers that stick up, new headliner fabric can be attached with spray adhesive as normal.

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Repairing your board with some fiberglass resin laid over it would likely be pretty easy and give it the extra strength it needs to stay in shape for the future.   I've seen someone on this forum do it as his board was pretty fragile.

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On 6/30/2023 at 3:57 PM, Pete M said:

 

no one where it's hot an' sunny, that's for sure.  :crazy:

Why is that? Does the headliner actually keep the cab cooler? I always thought it was cosmetic.

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4 hours ago, NC Tom said:

Why is that? Does the headliner actually keep the cab cooler? I always thought it was cosmetic.

 

 

yup, it separates the boiling hot steel/air from your head space. :L: 

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