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Toph (toff)


jdog
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A bit cold outside922179567_Screenshot_20210213-042709_NovaLauncher.jpg.fac28c10ff33c12c2818d369b4176a78.jpg20210213_164827.jpg.2d1593ec99c92008dc89a56c70f21de6.jpg20210213_164827.jpg.2d1593ec99c92008dc89a56c70f21de6.jpg20210213_094707.jpg.6f6578b8a41b2647854348af5976f7e3.jpg

If your cold there cold, be sure to bring your truck inside

well now that its inside, here's the list

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so we'll start in the rear and work our way forward

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old spring out

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new spring in

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repeated on the other side

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then its time to do the brake line

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I had to drill out the bracket opening, and i put a bushing on the axle side just to fill it in to fit the smaller bolt.

next up is to extend the rod for the sensing valve

 

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been a busy week, really had to bust butt after last weekend of not being able to work on Toph with that here is what has happened this week.

I pulled the fuel tank to inspect, found a vent hose smashed from the factory20210223_174036.jpg.51b51b3e56a1987a5ec22795cbb39655.jpg

cleaned the top, and replaced the hoses off the tank. reinstalled the tank 20210223_171622.jpg.d0865d989e31f6580e0eb7863289558d.jpg20210223_171640.jpg.bca78b6be9e13af8c390a9018d43abf2.jpg20210223_171627.jpg.38e9e867747b09ceb466141fc2d14a9e.jpg

note to the next person, drain the tank. Once the tank was installed i installed the skid plate for the fuel tank. re-installed the driveshaft(cause you gotta pull it to install the tank/shield).

drain the rear diff, and changed out the gasket. did a fluid service on the transfer case and installed the skid plate.

I performed hOrnbrod load valve rod.

on to the front of the truck

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New upper,lower and springs. new track bar and tie rods, new brake lines.

up next: front brakes/rotors/calipers, p/s pump and lines

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  • 2 weeks later...

tore out the interior

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worst rust on the floor, but it's just surface20210302_174536.jpg.542dca3cbeef2885d6982a40156ba614.jpg20210306_143958.jpg.da99da3f37f1c2c008af840a8ef5bed0.jpg20210306_144004.jpg.1db70c5a9bf2ddea0f736171ed8ae7c9.jpg

Three pedals :driving:

next out was the dash

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Dash harness replacement20210306_134327.jpg.005b8fb88cc0d281fa9a9adb7f4d198e.jpg

front side of dash20210306_170909.jpg.45de01eb674790aa7601ef434149980a.jpg

can't wait to get a radio from minuit, still deciding between the wood grain or a brushed silver bezel

started on the sound deadning and speakers/amp.

Next up heater core/box

 

 

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busy week, got the hvac box installed, dash re-installed, wired up, have a few wire gremlins but will get them figured out. sound proofing done. l/f brake caliper rebuilt, new brakes installed. I have to get another kit for the r/f and then install the brakes on that side. up to carpet in the interior but with snomageddon I couldn't set the carpet out to soften up. I'm still trying to decide which wheels to run, kinda particular to the cop rallies.

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Disclaimer: if you decide to rebuild your calipers you are doing it at your own risk. I hold no responsibility if you screw up and crash.

Been busy again, heater box got installed, next up was front shocks20210319_172623.jpg.38e47729bd9dd871869bd835f07346a0.jpg

you all know how to install them and what they look like on the vehicle.

Next was front brakes, when i disassembled the front end I found that the brakes were wearing uneven, I also had a pull at hard braking. Now is the time to do brakes since its all apart, inspect and found calipers are more $ then i want to spend, but the rebuild kits are less then 10$. Now I have rebuilt calipers before and have no issue doing it but figured id throw the disclaimer out there.

First thing is remove the caliper20210314_112949.jpg.de233152abf878fc13e7603d5011cd4d.jpg

next you have to get that piston out, easiest is to use air, put a block of wood in front of the piston and apply compressed air to the inlet, it will pop.

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Nasty, and to think thats the back side. you will want to clean it completly

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Much better

Next up is the housing20210319_175510.jpg.87813e9312148d84c581a438fda5b3ab.jpg

 

same thing you will want to get that all cleaned up.

There is also a o-ring that goes in that second divot.20210319_175823.jpg.c31ee6692a1a5abb0a0c0805d3de4bfa.jpg

once you have gotten high with the brake clean and everything is shiny, install the o-ring into the housing.

then install the dust boot., its a lot easier if you have it in a vise.

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install your piston20210319_180412.jpg.91182efd80730238485909f6ad8411b5.jpg

This will be the hardest part cause you need to get the edge of the boot onto the ring of the piston, I used a seal tool, basically a flat dull screw driver, be careful not to tear the boot.20210319_180636.jpg.01f828a548496aeaec77bcad839fdceb.jpg  This is with the boot on the piston, next up is to press the piston down like you would in a normal brake change.

then install back on the same side, if you pulled them both off and didn't mark them, the bleeder always goes to the top.20210314_134615.jpg.2edb22b2c113d936c3cad20b27fa2790.jpg

installed with new rotors and pads.

next up is carpet since sat is the warmest we've had or going to have for the next week. I really miss doing interior. 20210320_163227.jpg.9d2f0108890cbd1091e1d5472cecf9d3.jpg20210321_161749.jpg.b1b638bd227f82a69333a88c948547eb.jpg20210321_161753.jpg.d36d0c73b731fb1bdafbb98e3cfefcc4.jpg

carpet is all cut and molded in, just have panels to re-install.

 

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slow weekend and doesn't seem like i did much but

The brakes are bleed, dash was removed a few times and is now installed for good. part of the trim is on, steering column got installed. cassette player purchased for the shop. more wiring done. and booster swapped. oh yeah and one rear shock lol. this weeks plan is to wire the amp/speakers, finish the interior trim and install the seats.

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  • 2 weeks later...
  • 2 weeks later...

it's almost out of the garage (not finished cause jeeps are never finished)

got the front bumper on.

 

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fogs bolted on

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ACOS installed

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need 1 a/c line and i can charge that system.

serviced the front diff and also deleted the axle disconnect.

rear wheels are on, still need to go get tires

new radiator installed, a/c condensor

new dryer

new valve cover gasket and new vacuum harness

cleaned the k&n ( if you have one and you haven't cleaned it you might want to check it)

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greased the front end

new p/s lines installed

interior is completed20210418_164549.jpg.042536d5f65a4aa902b9ac3dc88fd7dc.jpg

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