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Bypassing the fuel pump ballast resistor. WHY?


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I think all you're doing is taxing the pump harder (loss of pump life) and just pumping more fuel back through the fuel return line to the tank. No broken ballast excuses, just carry a small jumper wire in the glove box.

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2 hours ago, Ωhm said:

I think all you're doing is taxing the pump harder (loss of pump life) and just pumping more fuel back through the fuel return line to the tank.

 

For sure. But tell that to the geniuses who say the resistor is only there to cut down pump noise and so they bypass it.   :dunce:   These people either love changing fuel pumps prematurely, or have stock in Bosch.

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I've not ever had another vehicle with an in tank electric pump that used a ballast resistor.

 

If you read the bulletin I posted closely, in the first sentence they state it's more prominent in some XJs than others. Likely it's the design of the fuel tank mounting? Skid plate? Some reason our vehicles transmit/amplify the noise? 

They used the resistor until they went to a returnless fuel delivery system. 96 or so? 

 

All  mine still have the resistor installed. Bypassing it is a quick way of testing the resistor I guess.

Anyways, it was for noise. We installed quite a few of those kits at the dealership in the early years. 

 

 

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