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Brake pedal goes to the floor!!! Need help


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What's up everyone?

 

In the mix of trading my yj for another Comanche and I'm having the problem of the pedal going to the floor!

 

It's a 89 Mj, replaced booster, master cylinder, all new lines, wheel cylinders and it has new pads and shoes

 

When I press the pedal it hisses and drops all the way to the floor

 

Bled the master cylinder and all the brakes, helped none :(

 

Can anyone help me out?

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No fluid leaks and the guy replaced the booster, might be defective (at least I'm hoping) and he said it would stop but every once in awhile he would have to pump them. And as for the weld where would I look at to see? I'm not at the truck right now I'll be back there in the morning

 

Thanks for replies

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There are a few tests you can do, my booster is broken but my pedal goes down the normal amount (I have a hard pedal).

 

With the truck off, press the brake pedal a few times, then with your foot on the brake, start the engine and see if the pedal drops.

 

Second, with the engine off after running it to build vacuum, disconnect the hose going to the brake booster, you should hear the vacuum.

 

There are other things you can try, google brake booster diagnosis.

 

It sounds to me like the booster is faulty but I'm not a mechanic.

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Well I was under it today. Would the little splitter valve for the brakes in the back be an issue if that was removed? He took it out and put a 3 way there....

 

 

The line back to the distribution block at the master needs to be eliminated. Remove the '3-way'.

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Finally get to use my ASE smarts for something. Yay

 

Few tests you can do to diagnose this. IMO, there's air in the lines, that's why the pedal is "spongey" and falls to the floor. 

 

1. Make sure the master cylinder has fluid in it (obviously)

 

2. When the truck is off, pump the brakes a few times to see if pressure builds up. Turn the truck on, and if the booster is working properly, then the pedal should fall slightly towards the floor.

 

3. If the booster seems in proper order, where the line running from the intake manifold to the booster is, gently pull the check valve towards the nose of the truck. This is a sure fire way to see if the booster works. If you hear air "whooshing" into the booster, then it's operating as normal.

 

4. Bleed the system again; starting with the passenger rear, driver rear, passenger front, driver front, in that order. There's also a special bleeding procedure for the bypass line, a quick search will pull up a thread on it. I don't remember it off the top of my head, or else I'd tell you how. 

 

5. Once bled properly, you should have usuable brakes again. If this doesn't work, Then I'd suggest you re-examine the booster. If the booster fails, you'd still have usuable brakes, but you would not have "power assist".

 

Like I stated previously, I believe your problem is that there's still air trapped in the lines at a high point somewhere in the system. I would start with number 4 before trying 1 through 5.

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Well I put in a new booster and master cylinder yesterday. Bled everything perfect. I got enough brakes to bring the moody truck home. Just still takes some pressure to stop the tank. It's quite confusing because I'm looking at my 88 Mj and its all looks the same,and my 88 brakes perfect but the 89 just doesn't like to stop

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