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My Badass Metric-Ton Comanche Build! (The End)


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woah been a while since ive updated,

not too much new

 

 

picked up a 00 xj track bar for a case of Heineken i received for free

 

had to rip my passengers seat out to install my 4wd shifter,

drivers seat has one seized (rusted) bolt

 

insulation, looks like some one had a sense of humor,

they made a smiley face 8)

 

i found rust :(

 

new to me shifter

 

tight squeeze!

 

truck went under the knife again,

started out my 4x4 trip and BANG my idler pulley blew up,

limped er home after i got it spinning and it ceased solid when i got to the bottom of my driveway

 

old vs new, i also replaced the serpentine belt at the same time,

truck runs much smoother and more power ( which it lacks)

 

also picked up a new tool box! $50 :banana:

 

pics of the view of the mountain i climbed ( found camera at end of wheeling trip)

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Next year , I'll have a new trailer to tow behind the 32 ft motorhome I just bought . Gonna have to hook up and go wheelin' , that scenery looks sweet . Might not be towin the MJ though , most likely my LA'd ZJ . I'm ordering the parts for it within 24hrs . Just need new gears for the diffs . Time to get back into my building jeeps , 2 yrs later , the house is pretty much finished :) .

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thanks guys :D

 

newfieMJ sounds good,

well have to meet up with 89comanche4x4 as well :thumbsup:

 

more pics

did some light wheeling

 

and a flex shot, sway bar isnt connected on one side so it is free to flex :thumbsup:

i think i woulda had a bit more flex out of the girl if it was on flat ground,

was higher but did the 2 wheel tip :shake:

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more upgrades!

v8 grand cherokee tie rod

new non venting vent window

new gears to match the front

and exhaust ( i also have 8 feet of 2 1/4" exhaust pipe just need the last bit)

 

moved the truck into the garage, it deserves to stay in here but i have some conflicting issues :shake:

 

polished the front while inside :banana:

 

installed my new to me 4wd shift plate

 

old window out

 

new window in

 

out with the old

 

look i know how to cotter pin properly!

 

new strong tie rod jamminz.gif

 

regear next week!

shims for my dana 44 come in tomorrow

comanche.gif

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swapped my taillights to a fresher pair from the pile

 

 

and then the fun began

 

 

that there is a brake caliper,

seems my bolts sheared off my caliper, made for an interesting ride home

 

 

the replacement hardware, decided to do both sides :thumbsup:

 

 

the easy side done

 

same extraction kit from my first manche :wrench:

 

 

all back together

 

 

now the real fun,

went decent first time re-gearing an axle and lucked out shimming wise

 

 

swapping rings over

 

the old pinion gear in the freezer and bearing in the toaster oven trick :thumbsup:

 

 

 

good to go! :D

 

 

 

3.55 vs. 3.07

 

 

all in,

i lucked out, the pinion gears had the same amount of shims needed

put new shims in from shim/gasket kit and checked the mesh pattern

 

 

everything good,

all bolted back up

 

 

and now for cleanup!

 

 

decided to wash my rims at my buddys,

woah!

 

 

still need to do exhaust jamminz.gif

 

the new gears is world of difference, also found a booboo inside that i corrected and boy she's smooth,

need to replace the speedogear next

 

jeep on

comanche.gif

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  • 2 weeks later...

decided to see what was up with my drivers side floor pan

 

 

carpet out

 

 

 

no turning back,

doesnt look to promising

 

 

aack :fs1:

 

 

 

 

 

 

looks like it was the 2nd floor pan :rotf:

 

 

fred flintstone much?

 

 

paint stripper

 

 

as far as the can got me

 

 

 

good to go comanche.gif

 

 

going camping tomorrow but once i return i will be replacing asap, i need to strip all the paint in the cab,

fix all the rust,

repaint

install sound deadener

and clean and install carpet

 

more to come,

get exhaust done soon

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  • 2 weeks later...

bit of an update,

found a great deal on some tires,

sieped and and grooved for ice traction as well :D

 

joined the big boy club of 35's

my 3.55 gears don't mind it too much :shake:

and since my regear my speedo was off, but now with the upgraded tires its bang on :D

comanche.gif

 

 

 

more to come, repairing the cabs floor atm :wrench:

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It looks so much better with the bigger tires. Looks like you could use some wheel spacers though. The Bushwackers are pretty wide aren't they?

 

 

thank you! :D

i agree,

i am in the midst of ordering some before i do any "more than light" wheeling :P

any idea what i should run?

 

did my brakes,

no more squeal, way more stop :shake:

 

 

 

 

 

and a poser shot :P

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  • 2 weeks later...

decided to chamge my oil pan gasket,

this is what my truck should look like for lift wise,

next year ill get some long arms

 

the gasket

 

 

oil pan ready to fall

 

 

pan out and cleaned lip, i also wire wheeled the bottom of the engine block on the sealing surface

 

 

and installed

 

now, rust repair

as far as i have gotten with the drivers side

 

 

now onto the passenger side

1st brace out

 

drilling spot welds out,

 

 

2nd brace out

 

and what was underneath,

 

 

plan is to remove all the metal from the unibody rail to the right and replace it all,

then to start on the left after i get the right welded and seam sealed

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thanks guys!

and Dadinator no i didnt change the rms at the same time,

it is still sealing and i have plans to build a stroker after I'm done school in February :D

mountain man, id like to say yes 90% sure i did XD

time for an update, been slacking a bit i need my floor pans done asap

 

floor removed, doesnt look half bad i must say

 

 

everything sand blasted, ready to be galvanized

 

i hit it with rust converter ofcourse to be on the safe side

 

then i galvanized it

 

and some fun at work!

didnt go too high because i was getting looks from customers xD

 

 

more to come!

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  • 2 weeks later...

thanks guys!

and Dadinator no i didnt change the rms at the same time,

it is still sealing and i have plans to build a stroker after I'm done school in February :D

mountain man, id like to say yes 90% sure i did XD

time for an update, been slacking a bit i need my floor pans done asap

 

floor removed, doesnt look half bad i must say

 

 

everything sand blasted, ready to be galvanized

 

i hit it with rust converter ofcourse to be on the safe side

 

then i galvanized it

 

and some fun at work!

didnt go too high because i was getting looks from customers xD

 

 

more to come!

I want more info on your floorboard repair.
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  • 1 month later...

been a long time since ive updated this thread,

i am currently upnorth in dawsoncreek finishing my aircraft maintenance schooling,

so i rushed to get my truck finished for up there

 

Drivers side floor pans removed

 

 

 

pans all prepped to go into my truck

theese floor pans are out of a cherokee (96) it was a lot of work but i made them fit,

perfect by no means but a hell of alot better than before (many thanks to my neighbor for as i couldnt have done it without him)

the pan style is completly different from the center brace back so i had to rework the entire metal of the pan to suite my needs

 

 

 

mock fit amongst many

 

 

my rocker was rotten through here so i had to remove it,

bye bye

 

 

in with the new

 

repairing the inner pan of rot, i had to do the same to the other side as well

 

 

 

cutting the pans to fit

 

 

in this photo you can see the shear difference of the cherokee style of pan in the rear,

i had to rework all that metal for it to fit, and weld all the holes up that were not nessicary

 

 

the other side went much smoother because i was able to keep most of the original pan,

i had to rework this side the same way, the hole on the left with the 3 smaller holes is for a seat bolt/brace from the newer 91+ cherokee seats (yes i can now directly bolt in 97+ leather seats, which is one of the reasons why i decided to go with theese pans/brackets)

 

 

my drivers side seatbelt bolt was completley rusted to the nut on the inside of the rocker,

so i had to chop that out and make a new peice with a new nut on the inside (yet another setback to the repairing process)

 

 

 

this is the passenger side all welded together,

at this point i seam sealed it all up and called her good for now, bolted the seat in and went up to dawsoncreek to finish my schooling

 

 

i don't have pics of it fully buttoned up because i was in a rush to get up here,

it is a little dark out now, so when i get a chance i will snap a few photo's of the semi complete floor pans,

they are only primed at the moment, and i need to re-prime the drivers side when i get home, it is showing signs of minor surface rust due to all the salt on the roads and my feet,

more to come keep on jeepin :D

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Thanks guys!

 

 

more pics,

look my seat bolts in! an upgrade to the one little 3/8th stud that held my seat on!

sadly no more auto recline feature tho while doing hill climbs

 

 

the said surface rust, ima pick up a can of rust killing primer to stop it before it goes intergranular

 

 

here you can see the ammount of "massaging" that is needed for the new floor pan to mate to the old pan

nothing like a big hammer and lots of tack welds

 

 

the passenger side, looks much cleaner because the lack of salt + snow XD

 

 

i also got around to installing my exhaust,

i had everything i needed for the longest time, decided that welding wasnt nessicary and used a bunch of u bolts,

i stretched and snapped the initial bolts to ensure a tight seal of the exhaust pipes,

and boy what a difference actual exhaust is.

 

my blower motor died on me on the way up to dawsoncreek,

i got a new motor, assembled it and its installed now,

no pics tho, but the heated cab is luxury :D

 

more to come :P

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  • 4 weeks later...

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