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Stripped oil pan bolt threads


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I was replacing the rear main seal and oil pan gasket today and after 6 hrs under the Jeep I am finishing up putting the oil pan bolts in and I stripped two threads. I really do t want to have to take the pan off again a new start over. Any tricks of the trade or helpful suggestions?

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13 minutes ago, Junder28 said:

So the block is stripped not the bolt. Can I rethread it with the pan still on?

you can try to turn a tap in it. but don't be lazy. pull tha pan and get it resolved. take the extra time now and ensure a quality job. you started this to fix the oil leaks so fix it right and thank yourself later when it all tightens down and no more leaks. 

 

 

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Just now, MiNi Beast said:

you can try to turn a tap in it. but don't be lazy. pull tha pan and get it resolved. take the extra time now and ensure a quality job. you started this to fix the oil leaks so fix it right and thank yourself later when it all tightens down and no more leaks. 

 

 

:yeahthat:we do it right because we do it twice:roflmao:

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17 hours ago, Jesse J said:

helicoil would be better for if your block is stripped but going a bolt size up is better if your bolt is stripped

 

If it's the bolt that stripped, a larger bolt won't fit. If it's the bolt that stripped, you just buy a new bolt of the correct size.

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The reason I’d recommend going up one bolt size is because those oil pan bolts do strip very easily. A helicoil will still require you to tap and thread a larger hole. The oil pan as you know has two thread sizes and I’d be willing to bet that you stripped out one of the smaller threads. Don’t get me wrong, helicoils are very handy but I would normally use them on softer metals when I need a specific bolt size. They work great on aluminum parts. For iron, just drill and tap the appropriate size

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13 hours ago, ghetdjc320 said:

A helicoil gains you nothing in an iron block unless you need to keep the same original bolt size. Thread by hand as Pete mentioned and you won’t have a problem going forward.

SIde bar here:  One of my caliper mounting bolts was "almost" stripped out, and I finished the job when I installed a new caliper.   Of course, because the caliper bolts are special, I needed to keep the original size/pitch of the caliper mounting holes.   Helicoil to the rescue!!

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4 hours ago, AZJeff said:

SIde bar here:  One of my caliper mounting bolts was "almost" stripped out, and I finished the job when I installed a new caliper.   Of course, because the caliper bolts are special, I needed to keep the original size/pitch of the caliper mounting holes.   Helicoil to the rescue!!

Yep, that’s a good application. I use them in aluminum parts also. Even used one for a spark plug hole repair in an aluminum head once. The oil pan bolts are 1/4 with only a few being 5/16. 

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