Door hinge pins replacement

[kill_burst]

I have some serious SSG on my drivers side door. Want to make them half doors and figure I might as well fix the pins and bushings while I’m at it. I believe the bushing wore out and that’s what’s causing my issue. Anyone have any luck finding the correct pins? Seems like all I can find are the 97+ pins. Any help would be appreciated. 

[DirtyComanche]

They're just a 1/4" roll pin, IIRC.  Maybe they're 3/16"?  Sorry, I don't remember.  I drill the hinge the next size over and put a bolt in when I make the doors quick removable, and I would probably do that even if I wasn't making them removable.

[HOrnbrod]

5 minutes ago, DirtyComanche said:

They're just a 1/4" roll pin, IIRC.

 

1/4" si.  

[SVPete]

Or just use standard 1/4 inch bolts (pretty sure that's the size). I slipped a thin washer in between the hinge pieces and snugged the bolts. It put a good cure on the sag I had.

 

I tried just replacing the pins which I had pulled from the rear doors of a Cherokee in the JY. Figured less wear on the rear doors. But It didn't work out. The bolts were a lot better.

[DirtyComanche]

1 minute ago, SVPete said:

Or just use standard 1/4 inch bolts (pretty sure that's the size). I slipped a thin washer in between the hinge pieces and snugged the bolts. It put a good cure on the sag I had.

 

I tried just replacing the pins which I had pulled from the rear doors of a Cherokee in the JY. Figured less wear on the rear doors. But It didn't work out. The bolts were a lot better.

 

I only drill them a size over because normally the holes are oblonged.  It's a case by case thing.

 

I also tried using metric bolts that were just a hair bigger, along with high tolerance bolts (also a hair oversize).

[Jeep Driver]

2 hours ago, DirtyComanche said:

 

I only drill them a size over because normally the holes are oblonged.  It's a case by case thing.

 

I also tried using metric bolts that were just a hair bigger, along with high tolerance bolts (also a hair oversize).

A blonde hair?

[Jeep Driver]

 

 

[kill_burst]

Great info. So no need to replace bushing? Just go with the 1/4 inch bolt. 

[Wounded_Fighter]

4 hours ago, Jeep Driver said:

 

Is that stress fracturing I see? or paint damage from grip on a wrench/vice? lol