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Second gear is stiff


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OK, I have a 90 MJ with 90,000 miles. It is a bear to get in to second gear when she is not warmed up. Third can be a bit stiff at first but nothing like second gear.

 

I will go from first to third to avoid second gear first thing in the morning. The problem seems to fade away after I drive a few miles. Third becomes smooth as can be and second gear while not great I can use it without a struggle.

 

My mechanic put the Lucas trani lube it it. The last owner blew the clutch just be for I got a hold of it. Its Fixed now.

 

Knowing this, does anyone have a suggestion? The mechanic thinks it could be the second gear syncro. Can I head off total destruction of the 5 speed. Is the rebuild kit a big deal? I'm mechanical but I don't want to get in to a 3 week project.

 

Thanks

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Sounds like someone probably ran the wrong fluid in it and has destroyed the syncros. The price of rebuild is going to depend on who you have do it. I got my AX-15 rebuilt for $600 when it went out a few years back. That was with me taking the tranny out and putting it back in myself though.

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Sticky second here too. Probably just years of quick 1st to 2nd shifts wearing on the synchro. I find mine goes in better if I let the motor rev out a little more before shifting. And being gentle but firm on the lever smiley-violent003.gif

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Well that covers the bases.

 

(1) $600 for a rebuild, sounds reasonable if this heads south on me.

 

(2) Cold temperatures make it worse. I find it odd this is the first vehicle with a manual trans that needs to warm up. I had an AMC automatic that would not move for thirty seconds after starting it. posting.php?mode=reply&f=2&t=15261#

 

(3) A "gentle firm shift" works. Power shifting / slamming it in to gear not so good.

 

The wrong lube or city driving in the lower gears is highly likely.

It's a Northeast vehicle, but with surprisingly little rust.

 

 

Thanks alot for the posts!http://www.comancheclub.com/forums/posting.php?mode=reply&f=2&t=15261#

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Chrysler's new oil spec now call for 10w-40 engine oil in the AX-15.

 

And for what it's worth, I've had a couple manual trannys in my Jeeps that needed to warm up a bit to work well. :dunno:

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Yup........same problem here......and only 96K on the clock........cold mornings, and 2nd don't like to be used :headpop:

 

But, I found that if I double clutch, it will go into 2nd :D

 

Another item I need to change to the synthetic lube :hmm:

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Another item I need to change to the synthetic lube :hmm:

Yup...if you use a Synthetic gear oil like AMSOIL or Royal Purple...there is no sulfur to worry about and you don't have to worry about running motor oil in your tranny :doh: .

 

My AX-15 went out at about 55K and had to be rebuilt so getting that many miles out of one that has had the wrong fluid in it is real good.

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This - if you havent figured it out from the posts yet, is a very common problem on the AX15- it can be lessend to some extent by using a heavy gear lube- but warmth seems to be the trick. Ive always assumed that the syncro is just not lining up correctly- maybe its just not spinning as fast as the countershaft- Light weight gear lube made it worse on mine- but heavy weight gear lube lessened the pressure to ease it to second...

 

Ive always just barely held it against the gate an let it slide in to second- or jam shift to third- fact is, mines always been like that....and I can't remember a MJ Ive rode in that the owner didnt mention "seems hard to go into first early in the mornings for some reason".

 

drive on-

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I've had the same problem in both my BA 10/5s, in my Dad's AX-15, occasionally my AX-5. My AX-15 does it too, all the time, in 2nd, 3rd, and 4th, but that's because the PO raced it a lot and must've jammed it in gear a lot.

 

Double clutching always seemed to help.

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Ya'll are correct...it is a problem, but it does get to a point that you cannot shift because of the use of fluids with sulfur in them destroying the syncros, which is why I had to have mine rebuilt several years ago. Since the rebuild and the use of AMSOIL 75w-90 gear oil, it shifts very smooth in all gears.

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yea mine is the same way when it gets below zero. i notice even when sittting still it doesnt like to move between gears real well and its hard to feel when it actually goes into a gear. once i get moving i just double clutch for a few blocks and after about 10 blocks or so all is good. i prolly need a lighter weight gear oil in it. ive got 90 wt in it mainely just for long summer trips that i was taking

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I just usually keep my hand on the shifter at most times, solves any issues that may arise. Plus if any problems do arise, I can respond to them a lot quicker, as I don't have to take the second or two to reach for the shifter.

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I just usually keep my hand on the shifter at most times, solves any issues that may arise. Plus if any problems do arise, I can respond to them a lot quicker, as I don't have to take the second or two to reach for the shifter.

:agree:

I usually only take my hand off if I'm in 5th. With not-the-greatest brakes, I need to be able to downshift quickly sometimes.

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