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2.5 TBI idles great but refuses to rev


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10 hours ago, eaglescout526 said:

Yikes. I don't know how good you are with circuit boards but you could always open it up and take a look. This is could possibly the second ECU failure I’ve seen this month. 

Pin 35 is supposed to have 5V out at all times, correct? I have no voltage to pin 35 nor any continuity between any of the power or ground pins

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Just now, Dickinson County Comanche said:

Pin 35 is supposed to have 5V out at all times, correct? I have no voltage to pin 35 nor any continuity between any of the power or ground pins

As for poking through the board, I tested every one of the resistors I could and they all checked out fine in terms of ohms. None seemed to be blown out or bad.

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The only thing the O2 gets voltage is to the heater circuit. It sends its readings back to the ECU. If I recall I did a bench test of an O2 and I got readings from it heated up on the bench. So if the heater circuit is messed up and reads the mixture as not hot enough, it will richen the mixture to heat up the O2 until it is where it needs to be.

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7 minutes ago, eaglescout526 said:

The only thing the O2 gets voltage is to the heater circuit. It sends its readings back to the ECU. If I recall I did a bench test of an O2 and I got readings from it heated up on the bench. So if the heater circuit is messed up and reads the mixture as not hot enough, it will richen the mixture to heat up the O2 until it is where it needs to be.

I’m not getting any voltage out of the O2 at all. The truck seems to run more lean than rich. I have a potentially good extra one laying around here so I’ll swap it in and see if that changes anything.

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Not reacting to throttle input would make me suspect the throttle position sensor. Once you get that brick hooked up take a look at the TPS value, see if it drops out for part of the sweep. You can also do this with a multimeter, but watching the % chance on the scan tool is more fun.

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  • 1 month later...

I solved it! It was simply just that the CPS (due to not having the pressed in inserts on the bellhousing) was just a little bit too far from the flex plate. A few light taps with a hammer and a long extension and it runs amazing now! The 2.5 with those 4.10s is pretty peppy, I’m quite surprised.

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for future reference.

 

RENIX CPS TESTING AND ADJUSTING

CPS drill mod

CPS location

Renix CPSs have to put out a strong enough signal to the ECU so that it will provide spark.

Most tests for the CPS suggest checking it for an ohms value. This is unreliable and can cause some wasted time and aggravation in your diagnosis of a no-start issue as the CPS will test good when in fact it is bad.

The problem with the ohms test is you can have the correct amount of resistance through the CPS but it isn’t generating enough voltage to trigger the ECU to provide spark.

Unplug the harness connector from the CPS. Using your voltmeter set on AC volts and probing both wires in the connector going to the CPS itself as shown in Figure 2 as Connector A, crank the engine over. It won’t start with the CPS disconnected.

You should get a reading of .5 AC volts.

If you are down in the .35 AC volts range or lower on your meter reading, you can have intermittent crank/no-start conditions from your Renix Jeep. Some NEW CPSs (from the big box parts stores) have registered only .2 AC volts while reading the proper resistance!! That’s a definite no-start condition. Best to buy your CPS from NAPA or the dealer.

Sometimes on a manual transmission equipped Renix Jeep there is an accumulation of debris on the tip of the CPS. It’s worn off clutch material and since the CPS is a magnet, the metal sticks to the tip of the CPS causing a reduced voltage signal. You MAY get by with cleaning the tip of the CPS off.

A little trick for increasing the output of your CPS is to drill out the upper mounting hole to 3/8″ from the stock 5/16″, or slot it so the CPS bracket rests on the bell housing when pushed down. Then, when mounting it, hold the CPS down as close to the flywheel as you can while tightening the bolts.

Another little tip to save tons of aggravation is to stick a bit of electrical tape to your 11mm socket and then shove the bolt in after it. This reduces the chances of dropping that special bolt into the bell housing. CPS bolt socket

Revised 8/8/2016

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