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Ba10 to ax15 swap


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Hey guys! My first post here. I have a 88’ Comanche 4.0, manual, 2wd. I’m about to attempt the ax15 swap. I have an external slave ax15 4x4 trans out of a 96 XJ. What is EVERYTHING I need to do this swap? I’ve heard about some CJ v8 pilot bushing, but not sure which one I need. I have a new clutch to go in the trans and I will probably get the flywheel resurfaced because why not. Is there anything else I need to do this swap? I’d just like to order everything I need now that way I don’t tear it apart and figure out there’s something else I need then have to wait on that part to come in the mail. Thanks in advance! 

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New clutch setup, throwout bearing, seals are good to handle as well as rear main seal while at it, your 96 trans i wanna say has a bigger tip input shaft so will need to run a bushing as your 88 crank on the 4.0 will be big enough. Keep the tcase with the 96 if can.  Also need an crossmember for Ax-15 as well, unless you want to fab 😉 

They are some good write ups to be found on this same swap. Write out a list and check as you go. Welcome to the club. :beerbang:

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I am assuming you are getting all the 4x4 parts from the 96.

 

Just to start a partial list:

 

The crossmember from the 96.  Your old BA10 x-member doesn't fit.

The tcase shift linkage from the old.

 

You should keep your original flywheel.

 

The pilot bushing is for a 74 CJ5 w/ a 304.  Search RockAuto for the part number.

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