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Fuel pump (?)


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So, just got my Comanche, and it won’t start. It turns over, but we have no fuel. The pump will sometimes turn on , and the truck will start, but it mostly doesn’t. The truck will also sometimes partially start and sound horrible, and then it’ll die off. I think it might be a pump issue, maybe a bad ground or crank sensor like some others have said on here, but I’m not sure. Any help or options I might have would be appreciated.

 

 

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Do you hear the pump prime EVERY TIME when you turn the key on (engine off)?  If not, check ballast resistor.
 
Check and clean the pump ground wire (behind left tail light).
 
Yr? Engine? 


It does not. The ballast resistor was bypassed by a PO. I’ll check ground and replace the resistor. It’s an 88 4.0


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The top one is the ground for the rear lamps and fuel pump. No idea on the bottom one. What does it connect to at the light socket?


Not sure, but a PO installed a trailer brake unit, so I think there might be some extra wires or something. Just a guess.


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Does anyone know what the three wires coming from the fuel pump connector to the wiring harness are? I know black is ground, but what about the other 2? I know orange is probably a positive wire, but not too sure about the middle one. Does anyone know where they run too as well?


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IMPROVING THE FUEL PUMP GROUND

The fuel pump and fuel tank sending unit ground at a sheet metal screw up behind the spare tire on an XJ, XJ-Body-Ground.jpg?resize=300%2C162and behind the driver’s taillamp on an MJ.

Not only is a sheet metal screw a lousy way to ground things, this ground path is long and travels through some connectors that are prone to corrosion and moisture.

Locate the black wire on  the HARNESS side of the fuel pump/sender 3 wire connector. Remove a 6″ length of the split loom covering. Strip back about 1/2″ of insulation from the BLACK wire.1-fuel pump ground MJ

Take your new ground wire, preferably at least 14 gauge and 12 to 18 inches long as needed, strip it about 3/4″, and wrap it around the exposed part of the harness plug wire.1-fuel pump ground mj-002Solder the connection. Tape it up and reinstall the split loom covering.1-fuel pump ground mj-003

At the other end of your new ground wire, add a crimp on eyelet. Attach the eyelet under a bolt that goes directly into the chassis. Be sure to clean the attaching point til shiny and apply OxGard to the contact surfaces.1-fuel pump ground mj-004

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CRUISER'S MOSTLY RENIX TIPS

IMPROVING THE FUEL PUMP GROUND

JANUARY 3, 2016 CRUISER54 49 COMMENTS

The fuel pump and fuel tank sending unit ground at a sheet metal screw up behind the spare tire on an XJ, XJ-Body-Ground.jpg?resize=300%2C162and behind the driver’s taillamp on an MJ.

Not only is a sheet metal screw a lousy way to ground things, this ground path is long and travels through some connectors that are prone to corrosion and moisture.

Locate the black wire on  the HARNESS side of the fuel pump/sender 3 wire connector. Remove a 6″ length of the split loom covering. Strip back about 1/2″ of insulation from the BLACK wire.1-fuel-pump-ground-MJ.jpg?resize=300%2C169

Take your new ground wire, preferably at least 14 gauge and 12 to 18 inches long as needed, strip it about 3/4″, and wrap it around the exposed part of the harness plug wire.1-fuel-pump-ground-mj-002.jpg?resize=300%2C145Solder the connection. Tape it up and reinstall the split loom covering.1-fuel-pump-ground-mj-003.jpg?resize=300%2C169

At the other end of your new ground wire, add a crimp on eyelet. Attach the eyelet under a bolt that goes directly into the chassis. Be sure to clean the attaching point til shiny and apply OxGard to the contact surfaces.1-fuel-pump-ground-mj-004.jpg?resize=300%2C169

Cruiser, do you know how I could test my pump? I’ll redo the ground later today though. Also, I just strip the wire on the harness side, no cutting correct?

 

 

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4 hours ago, Dammerung said:

Cruiser, do you know how I could test my pump? I’ll redo the ground later today though. Also, I just strip the wire on the harness side, no cutting correct?

 

 

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Correct you just strip the wire and solder on the new jumper.IMG_20181214_142701614.jpg.d3771f9acb2bbdf66a09a715b966e141.jpg

This is mine.

You can test the pump by running a wire back to the connector.

15669464686995918117362715870549.jpg.7b4b71c6a8d7fdaea505e84091de7cf3.jpg

Put 12V + to the orange wire eat the connector and the pump should run.

IMG_20181214_142719437.jpg

Extra ground picture also. 

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