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87 Auto to Manual swap


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I've got a 1987 Jeep Comanche Pioneer RWD with a 4.0 I6. Just as a little project for fun, I was wanting to convert it from automatic to manual. I am interested in converting it to 4 wheel drive as well, but that shouldn't be too terrible. The only issue I have is that my truck is a column shifter. Would it be extremely difficult to pull off this kind of a conversion, or is it somewhat possible?

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Find an '87 thru '90 Cherokee 4.0L with a 5-speed. Use the steering column, transmission, bellhousing, and transfer case from that. The driveshaft won't be right, because the Cherokee wheelbase is shorter than either a longbed or shortbed Comanche. You'll have to have a driveshaft made, or modified. You'll also need the interior boots for the shifter (there are two, an upper and a lower).

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  • 2 weeks later...
  On 4/10/2019 at 5:10 AM, omega_rugal said:

very easy, what will be the donor truck...? make sure is a ax15, avoid the ba10/5 like the plague...

 

the column shifter is no problem, just leave it there...

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I've thought I heard that people who attempt a manual swap sometimes have issues bolting an ax15 in the place of the A340E. You have any idea if this is true?

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  On 4/22/2019 at 10:05 PM, Jeep Driver said:

If it were me...........

 

I'd be looking at '94 XJ as a donor, you'll get the external slave that you'll most definitely want. Look to '97 up for a rear axle. 

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Ok. I'm also looking at doing a 4WD conversion, and I wan't to put Dana 44s under it, as it currently has a 35 under it. Where should I look for the axle, and if I have to get one that needs to be cut to size, what's the best way to go about that?

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  On 4/22/2019 at 10:10 PM, CptVanGuard said:

Ok. I'm also looking at doing a 4WD conversion, and I wan't to put Dana 44s under it, as it currently has a 35 under it. Where should I look for the axle, and if I have to get one that needs to be cut to size, what's the best way to go about that?

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A '94 will come with a D30, AX15, front DS, TC, pedal assembly, shifters, slave and master, etc.......

 

D44, you'll have to hunt down. 

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