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Question about Ax15 swap (linkage)


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When researching the Ba10 to Ax15 swap every

one said I needed the Tcase "linkage." So,

playing it safe i grabbed everything i saw

between the levers and the trans housing.

 

My linkage has been welded in so it will need

to be cut out of the truck... but... looking

at what i have now, it appears to be indentical

to whats in the truck now.

 

Before i do something permanent, can someone

tell me EXACTLY what is meant by TC linkage,

or maybe link me up to a pic or two?

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Crash - I'm reading this website - does this linkage mount

to the tunnel wall like the factory or mount directly to the

transfer case? I discovered today that the wall where my

bracket mounts no longer contains any actual metal so the PO

welded the OEM linkage together to basically hard shift the

tcase to engage. Also he cut all the vacuum lines so I am

guessing (hoping) he did the CAD delete thing...

 

Additional headache(s) though... the clutch pilot bearing I

bought from Advance doesnt look like its going to come close

to fitting. I bought the one thats supposed to come with their

"AX15 Swap Kit" but it measures out to be .750x1.818x.754.

According to the WILD VARIETY of forums I think I need a

.754x1.057x.877 can anyone give me the exact measurements or

a link? I paid $25 for this one and I am guessing its useless...

 

Also in my research people have said I need to replace the

"Front bearing retainer" and not to use the Ax15 Flywheel from

Luk...

 

I gotta say, for the mountains and mountains of information out

there (for an amateur) there really isnt a whole lot of information

out there... When I do the resto I think I'll do an idiots guide

to this swap...

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What year Jeep did the AX15 come out of?  The input shaft diameter changed (94?) to a larger diam.  That means the ID of pilot bushing/bearing needs to be larger.  There is a thread on here about which PB to get.  I believe it was for 74, CJ5, 304 V8.  Go to www.rockauto.com and search for the PB size for that engine.  

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Thanks PEEJ - boostwerks got back to me VERY

quickly (and answered my questions) so the

order is in. Ill let you know.

 

87MJTIM - the Ax15 came out of a 98 Xj. I have

the matching front axle for the future. The

problem I'm encountering is that there are at

least three different sizes quoted on the 74

304 bushing (the one advance sent me is CLEARLY

not for the 4.0.) Ive ordered both sizes from

Amazon (at $3ea so no sleep lost.)

 

I'm still curious about the flywheel/clutch i

bought from Luk and whether i need a retaining

plate like mentioned on naxja...

 

I'm really questioning this whole term "bolt-in"

now... :-)

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Thanks PEEJ - boostwerks got back to me VERY

quickly (and answered my questions) so the

order is in. Ill let you know.

 

87MJTIM - the Ax15 came out of a 98 Xj. I have

the matching front axle for the future. The

problem I'm encountering is that there are at

least three different sizes quoted on the 74

304 bushing (the one advance sent me is CLEARLY

not for the 4.0.) Ive ordered both sizes from

Amazon (at $3ea so no sleep lost.)

 

I'm still curious about the flywheel/clutch i

bought from Luk and whether i need a retaining

plate like mentioned on naxja...

 

I'm really questioning this whole term "bolt-in"

now... :-)

 

 

"Retaining plate"? Got a link to that post on Naxja?, kind of curious about this, not sure what their talking about.

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Ill try to find it again. Basiclly it said it was

recommended because i was going to external slave.

Ive literally read hundreds of forum links over the

past two weeks trying to figure stuff out. I'm the

kinda of person who drowns themselves in so much

information i never actually finish accomplishing

projects...

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If you have a 98 AX, than you do not need to change the bearing retainer plate.  The later model AX has the correct plate all ready.

 

The older AX (internal slave) used a shorter post bearing retainer plate.  This was because the release bearing traveled less.

 

The new AX (external slave) uses a longer post bearing retainer plate. This is because the release bearing travels further.

 

Hope that helps.

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