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2.5 worth rebuilding


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Curious as to how you can increase stroke with a longer rod. The piston is going to travel the same distance in the bore depending on the stroke. Not rod length. Or is this the new math they're teaching in schools now?

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Sorry, still medicated, my mistake. I meant the stroke of the crank not rods. You can change the rod length to aid as well. The SD4 (Super Duty 4) Pontiac Fiero crank will work in our 2.5L but was available in in five different strokes. 2.6", 3.00", 3.25", 3.625" and 3.937" (don't attempt to use this one as it was a race only crank that will push the pistons too far into the combustion chamber!) With this Crank, Use SBC 6.00" w/ Large journal 2.1" x .955" rods. (With this measurement you can find custom rods easy like Manley or Eagle.

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On the 3.25" & 3.625" cranks, if you do not use at least a 6.00" rod, you risk the chance of pulling the piston out of its bore (more or less the rings) on BDC. I've got a whole notebook on all my math and research but its a lot to type.

 

I'm using custom 3.960" bore pistons and a 3.25" stroke crank. Final math is 2.926402 (2.9L)

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If you source a SD4 crank w/3.25" stroke and bore your 2.5L .060 over, you end up at 158.09cid 2.59 (2.6)L

The 3.960" pistons can be bought through 505performance or made by any good company like Ross, JE or Keith Black.

I had a SD4/Marine crank already. If you get a SD4 Pontiac crank you will have the hole for harmonic balancer already. But if you source a marine crank like I did, you will have to drill and tap for the balancer bolt.

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On the 3.25" & 3.625" cranks, if you do not use at least a 6.00" rod, you risk the chance of pulling the piston out of its bore (more or less the rings) on BDC. I've got a whole notebook on all my math and research but its a lot to type.

 

I'm using custom 3.960" bore pistons and a 3.25" stroke crank. Final math is 2.926402 (2.9L)

 

 

If you source a SD4 crank w/3.25" stroke and bore your 2.5L .060 over, you end up at 158.09cid 2.59 (2.6)L

The 3.960" pistons can be bought through 505performance or made by any good company like Ross, JE or Keith Black.

I had a SD4/Marine crank already. If you get a SD4 Pontiac crank you will have the hole for harmonic balancer already. But if you source a marine crank like I did, you will have to drill and tap for the balancer bolt.

 

 

Outlaw star:  You want to check your math for 2.9L.  If a .060 over bore and a 3.25 stroke equals 158 cu. in. then an .080 overbore to 3.96 equals 160 cu. in. with 3.25 stroke.  Now, with a 3.625 stroke and a .080 you get 178 cu. in. or 2.92L

 

Good find on that SD4 crank.  Does it just drop in?        Now that SD4 engine could be interesting at 3.3 litres and with the 4 valve head.

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Now that I'm awake and non-medicated, I just read over my first few posts. All I can say is building/designing an engine is a lot like being on a date with a really hot girl. Because one unexpected period will screw the whole thing up.

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Are you sure a GM crank will go right into an AMC block? Some people get the pre 84 GM 2.5 mixed up with the 84 and later AMC 2.5. I just want to clarify this. I don't want to get excited over nothing. I've done some preliminary research on the AMC 2.5 and have never seen this mod mentioned. On www.4bangerjp.com I've never seen this mentioned. And if it would be mentioned anywhere it would be there.

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I'm using the OMC version. I've measured and mic'ed it. The caps will have to be line bored/machined a little along with the flywheel flange. There are also two different styles, 1 piece rear main and two piece rear main. I'm using a one piece.

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Are you sure a GM crank will go right into an AMC block? Some people get the pre 84 GM 2.5 mixed up with the 84 and later AMC 2.5. I just want to clarify this. I don't want to get excited over nothing. I've done some preliminary research on the AMC 2.5 and have never seen this mod mentioned. On www.4bangerjp.com I've never seen this mentioned. And if it would be mentioned anywhere it would be there.

I tried to register there (4bj) just to look around but I couldn't for some reason. I have seen it on fb but looks like only Wranglers there which I don't really care for.
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Alot of us with 2.5l's are on there,you can't just join the forum,you have to Message Jeff on Facebook and he will add you to the forum.

 

Kind of a pain but it makes for a very problem free forum since you have to go out of your way to be there.

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