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Exhaust Leak On An 86


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Where is it leaking from?

 

As far as the exhaust, I'm running a 2.25" downpipe into a 2.5" Magnaflow glasspack, then into a full case Magnaflow muffler with a dump prior to my rear axle. It sounds great (to me), is quiet at cruising speeds, and it feels like I picked up some power in the bargain over the stock, rusted out set up.

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Is yours a 2.5 or a 2.8? In the case of the 2.5, it could be a cracked manifold, or it could have broken manifold bolts, usually at each end that would cause a gasket leak. If the bolts arent broken now, they will probably break when you pull the manifold to check for cracks. There is a factory TSB on these with a new part number bolt/stud and a plastic sleeve. The 2.5 also has EGR so its possible the tube is rotted out also. I have no experience with the 2.8, so I can't tell you what to look for there. Good luck and let us know what you find!

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I'm not sure anyone on here had had a 2.8 stay together long enough to get an exhaust leak.

Mine stayed together for years ! Right up to the day I yanked it out :) I was plagued with leaks when I first acquired my manch but mine was just the collector flange gasket that kept needing to be retightened
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I'm not sure anyone on here had had a 2.8 stay together long enough to get an exhaust leak.

 

I have. My first new vehicle was an 85 S10 with the 2.8 and 700R 4-speed. Bought it in VA, drove it for a year, then got orders to the Philippines. I drove it over and under the local "roads" for 4+ years there, then shipped it back to VA w. about 130K on it. Always did oil/filter every 3K miles, and took good care of it. Except for the usual fender benders that are unavoidable there, I never had any problems with it, ever.

 

Needed something bigger by then and got an XJ, then sold the S10 to a co-worker in VA, and left for a new assignment in Guam. About a month later I go an email from him. The engine had seized on him while cruising down I95. He wasn't happy, but realized shiite happens occasionally. Never had an exhaust leak with the S10 either........

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  • 3 weeks later...

how easy would it be to self check the exhaust system??

3-foot length of 5/8" or 3/4" heater hose. Hold one end to your ear, move the other end around until the noise is loudest. That's your leak.

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