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Drive Shaft Too Long


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Just got the Chr 8.25 bolted in, and noticed the front yoke is tight

against the T-case seal. Not good. Read the 5 page thread on D shaft

lengths which confirmed that my axle assy is 1" longer than the old D35.

The chance of finding the right shaft in the JY is probably very close

to zero. My old shaft is pretty pitted, so shortening doesn't make

much sense. Any recommendations? Am I going to have this issue

again when I swap out the 231 for a 242?

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Sorry, I forgot the specs: 4.0 HO, AX-15, NP231 (242 coming)

 

Yes, I know it-can-be shortened, but this shaft spent

the first 16 years of life in the chloride-infested MA

region and is heavily pitted. Doesn't make sense

to keep it now that I have the "opportunity" to do

something else. I'm looking for either, the correct

original shaft in great shape, or recommendations

on which aftermarket shaft to pursue (on limited budget).

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I got mine from Tom Woods. It wasn't cheap, but it was quick and I don't have good access to a decent drive shaft shop.

 

Did the same. The sheathing on my original was decomposed and it couldn't be balanced. The Woods shaft was 50% lighter, 50% stronger, and as I recall it was a little over $200 shipped.

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Good leads. 50% lighter, 50% stronger, and $200 I can live with.

 

I assume I'll need to give them dimensions, and hopefully I can

select a length that will accommodate the NP231 and the NP242

as I don't yet know whether the T-case swap will affect the D-shaft

length. They will probably know. Thanks!

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For a quick and effective fix you can redrill the spring perch forward 1 inch to move the axle back so the drive shaft fits .

 

Effective? You change the wheelbase and the wheels are no longer centered in the well. Doesn't make much sense to me. Agree it's a quick solution, albeit the wrong one IMHO. :hmm:

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Just got the Chr 8.25 bolted in, and noticed the front yoke is tight

against the T-case seal. Not good. Read the 5 page thread on D shaft

lengths which confirmed that my axle assy is 1" longer than the old D35.

The chance of finding the right shaft in the JY is probably very close

to zero. My old shaft is pretty pitted, so shortening doesn't make

much sense. Any recommendations? Am I going to have this issue

again when I swap out the 231 for a 242?

 

Pretty much the only option you left out: Buy New. Pricey, yeah, but you'll probably only have to do it once.

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RE: re-drilling perches. That would be a good fix, if I didn't already have

replacement in mind. I'm going to get the Woods DS, after I can figure out

the T-case dimension change (if any) from 231 to 242. The Woods folks did not

know whether there was a difference. Sooo, I'm asking all of you: Do any of you

presently have the NP242 behind an AX-15 on the 4.0 HO and willing to make

a measurement for me? What I need to learn is the distance from mounting

plane between transmission and T-case, to the end of the tailstock housing

where the seal is. That dimension on the NP231 is 16.5 inches. Thanks!!

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Good leads. 50% lighter, 50% stronger, and $200 I can live with.

 

The $200 was quite a few years ago - I'm sure the price is more now, as it is with everything. :(

 

I'm going to get the Woods DS, after I can figure out the T-case dimension change (if any) from 231 to 242. The Woods folks did not know whether there was a difference. Sooo, I'm asking all of you: Do any of you presently have the NP242 behind an AX-15 on the 4.0 HO and willing to make a measurement for me? What I need to learn is the distance from mounting plane between transmission and T-case, to the end of the tailstock housing

where the seal is. That dimension on the NP231 is 16.5 inches. Thanks!!

 

If you don't get a reply, wait until you get everything bolted in then do the measurement from u-joint cap to u-joint cap. He gets the driveshafts out quickly, within three days.

 

EDIT: I see Rymanrph has sent a PM. Hopefully he fixed you up. :clapping:

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