MJ Tail Light Replacement

[Vakarian]

Hello Everyone,

 

A co-worker and I are in the process of getting a resin printer and have been thinking of ideas for projects to utilize it in connection with my standard 3-D printer. My initial thought was making a replacement tail light for our Comanches by duplicating the OEM spares I have. However, the lens cover would have to become a two piece as the printer would not be able to do it in one large section.

 

So with that said I would like to request help on determining what section of the housing needs to be strength or adjusted for off-road use and longevity.  The two (2) side attachment points that utilized clip nuts was the major area that broke on mine and thought about replacing with a riveted anchor nut but looking for feed back on other weak points.

 

Thank you and will update with modeling work as it is completed.

[JustEmptyEveryPocket]

I can't help with the weak point part of this, but I did want to say I would be interested in buying a pair of taillights when you start production. Depending on aesthetics and price point of course. Sounds like an awesome idea though!

[eaglescout526]

Like you said. The only weak point is those mounting tabs. Heck I’d be in just to buy a lens as housings can be saved and the lens can be reattached. 

[BeaterComanche86]

I second what eaglescout, I would be interested in just the lens if you decide that go that route. 

[Vakarian]

Thank you for the feedback and I shall update this thread as modeling work begins. Need to find the box in the garage that I put those spare tail lights in. 

[Bty]

The strengthened point should probably be the rear/outside edge of the light housing. The lens is good as is and if strengthened too much the clarity through the thickness could be effected. Ive had similar thoughts of making one that fit the body line and could then mount any oval light much like the fabricated ones some have made. 

[Vakarian]

Bty I appreciate the input and information regarding the oval option. I hadn't planned to much change on the lens themselves except make an upper and lower piece as the printer doesn't have the height capacity for the lens.

[Pete M]

even if the factory replacement attempt doesn't pan out, it'd still be awesome if someone could fab an adapter housing for something more readily available.    for example: XJ tails, trailer tails, dakota tails, etc.