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Possibly cracked block


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The actual long block from any '87-01 XJ's ('00-01 being not so desirable for a few reasons), any '93-98 ZJ's, '87-92 MJ's, and which ever YJ's had the 4.0 will be compatible.  You can swap over everything from your Renix engine including the intake manifold, or, if you desire to keep the HO intake manifold, you can swap the sensors over from your Renix intake mani and the only hard part is adapting the Renix TPS to the HO throttle body.  Even that isn't terrible, and if you want to go for easy, Hesco makes a sweet adapter for just this. Or, you can DIY: http://www.naxja.org/forum/showthread.php?t=1100996
 


17. HO engine into Renix
 
This swap is easier than some will lead you to believe, generally those who have never done it. Those of us who have done it, like myself, will share with you the things that need to be done for a successful swap. Just think of it as swapping in a long block.
 
The HO and Renix have some differences but none that can’t be overcome very easily.
Any HO engine from an XJ or ZJ through 1999 can be used. One running change was that the rear of the head was no longer drilled and tapped for the temperature gauge sender beginning in the 96 model year. The sender can be relocated to the threaded hole in the thermostat housing taken from the HO engine. You’ll have to extend the wire to that location. Some brave souls even drill and tap the HO head for the sender.
 
You will be using the intake and exhaust manifolds from your Renix, along with all your sensors and wiring. Since the intake ports of the HO are slightly different, you use the Renix gasket. Exhaust ports are identical. You will need to use your Renix distributor as it is different than the HO because they use different fuel management systems. The flywheel or flexplate from the Renix must be used so your CPS gets the correct signals. The valve cover from the Renix allows you to keep your CCV system intact and requires no modifications.
 
The HO block will have a plug in the coolant galley on the driver’s side of the block, closest to the front, which needs to be removed so your Coolant Temp Sensor can be installed in it’s place just as it is on the Renix. It requires a 5/16" square drive or a modified 3/8" drive that has been ground down to fit. Do this before installing the engine.
 
As for the knock sensor, which is located just above the oil pan on the driver’s side of the engine about mid way, all the blocks I’ve seen are threaded for it. If not, I’ve heard they may be drilled but not tapped. Tap the hole if that’s the case.
 
Revised 03/28/13

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If HO was installed in would have to use the manifolds and gaskets and sensors from my remix correct?

Read this:

 

Cruiser’s HO into Renix Swap
 
This swap is easier than some will lead you to believe, generally those who have never done it. Those of us who have done it, like myself, will share with you the things that need to be done for a successful swap. Just think of it as swapping in a long block.
 
The HO and Renix have some differences but none that can’t be overcome very easily.
 
Any HO engine from an XJ or ZJ through 1999 can be used. One running change was that the rear of the head was no longer drilled and tapped for the temperature gauge sender beginning in the 96 model year. The sender can be relocated to the threaded hole in the thermostat housing taken from the HO engine. You’ll have to extend the wire to that location. Some brave souls even drill and tap the HO head for the sender.
 
You will be using the intake and exhaust manifolds from your Renix, along with all your sensors and wiring. Since the intake ports of the HO are slightly different, you use the Renix gasket. Exhaust ports are identical.
You will need to use your Renix distributor as it is different than the HO because they use different fuel management systems. The  flywheel or flexplate from the Renix must be used so your CPS gets the correct signals. The valve cover from the Renix allows you to keep your CCV system intact and requires no modifications.
 
The HO block will have a plug in the coolant galley on the driver’s side of the block, closest to the front, which needs to be removed so your Coolant Temp Sensor can be installed in it’s place just as it is on the Renix. It requires a 5/16” square drive or a modified 3/8” drive that has been ground down to fit. Do this before installing the engine.
 
As for the knock sensor, which is located just above the oil pan on the driver’s side of the engine about mid way, all the blocks I’ve seen are threaded for it. If not, I’ve heard they may be drilled but not tapped. Tap the hole if that’s the case.
 
 
Revised 03/28/13
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Any 4.0 out of an MJ, XJ, YJ, or ZJ (but not the 4.0 from the WJ or TJ) will bolt in, but it'll be less work to use an '87 to '90. Cruiser's got a tip for the HO ('91-'95) into a Renix. OBD2 ('96+) gets more complex.

Works all the way through 99 actually. 

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... :doh:
 

Can I replace those top two bolts for standard bolts as soon as I remove them and install the new engine

^This.

And once you get those inverted torx bolts out, replace them with as standard hex head, Grade 8 bolt, with a washer. It's a 3/8-16x1.75" Hillman P/N: 43191.

 

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