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Seals it split grommets


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I'm looking them up right now. Ya, I'd assume it'd need to be a tight fit to be completely sealed.

The problem I have is I need a 2" hole for the plug to go thru but then then harness is only ½" around so I need a big outer area and small inner area but a regular grommet won't work like that.

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When I have to run wires through a body panel at work, I typically just drill a hole, de-burr the edges, run the wire through, and then gob enough silicone around it to hold it in place. It works well enough, but then we're not fording rivers or anything with our work trucks. I would be hesitant to rely on aluminum for any sort of seal if road salt is involved, although it looks like the aluminum mostly holds the seal here.

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There's some decent bulkhead connectors out there that I would prefer to use on something I was building for myself rather than having continuous wires running through a panel with a grommet. I've had pretty good mileage out of Deutsch connectors in heavily wet, salty, corrosive environments, although I've never specifically used one of the bulkhead connectors yet.

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On 12/17/2021 at 7:34 AM, krustyballer16 said:

The problem I have is I need a 2" hole for the plug to go thru but then then harness is only ½" around so I need a big outer area and small inner area but a regular grommet won't work like that.

 

You could use a cut to size grommet, just use what you need and fill the rest with RTV. You could also de pin the connector and pass them through a 1/2" hole

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