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Trans cooler lines


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There should be quick disconnects in the lines, not too far from the radiator. If/when you destroy the plastic disconnect clips, Dorman makes them and you should be able to find them at any parts store. I can find the part number if you need.

As for unscrewing them, it's much easier once you've got the disconnects off. You can just spin the whole thing off once you've got the rad out without worrying about twisting/bending them.

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I'm replacing my radiator, but I'm having some trouble with the transmission cooler lines. They are pretty rusty, and no matter what I do, when I try to loosen them, they start to bend. I've tried heat and penetrating fluid. Is there a trick to this?

 

What have you done so far?

 

Don't try to unscrew them.  The trans cooler lines are attached with "quick connects".  You shouldn't have to unscrew anything.  You need to pinch the little plastic tabs together and pull straight out.  The one on the top of the radiator might be a screw off AFAIK.  Should be a brass or aluminum fitting...or not.  If your Jeep is a 91-92 you may need the disconnect tool...available at your friendly AutoZone or similar parts house.

 

If your lines are in that bad of shape just go buy new ones, they're not all that expensive and they should come with new seals.  The seals for the fittings are a little tricky, Consist of an o-ring, a spacer, and an o-ring, and they're sandwiched in the fitting.   If they do not have the o-ring set up along with the lines...take the O-rings off/out of the line and SAVE THE PLASTIC SPACER, go to the hardware store and buy the appropriate O-rings.  You'll need 8...or more accounting for oops's

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