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Flexplate cracked


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So, stated driving the jeep a bit more. Started to hear knocking, like rod knock. Sucked, cause its a new stroker with less then ~500mi. Some research showed a common mis diagnosis of rod knock turns out to be cracked flex plate. 

 

So, I removed inspection plate on the transmission, and used a "snake camera" attached to my cell to look at the plate. And sure enough, there is a fresh crack. From center going to a hole. And some other spider cracks.

 

This good news, as its not the engine. Bad news, though, cause the damn transmission was just installed 3 weeks ago.

 

I always use failure as an opportunity to upgrade. I can't find any performance flex-plates for the Jeep AW4, like billet. Anyone ever see any performance ones? 

 

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I'm not sure you'd want anything other than the oem one. The flexplate is already pretty light, and there's not much material to remove. Since it is intended to flex a little (to make up for slight engine-trans misalignments, hence the name) I don't think you could switch to any of the common lightweight alternatives to steel, such as aluminum, because of the reduced fatigue life. Going up a a few grades in steel quality would reduce its flex and possibly decrease drivetrain losses by a smidge, but would also increase wear on the crankshaft and trans input bearings.

Of course I could be completely off base.

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pulled the transmission. The plate was totally broken. I'm surprised it lasted as long as it did. What sucks, I just paid a transmission shop to rebuild my Transmission. You would think they would have seen the cracked plate. I have to spend a weekend worth of time pulling and reinstalling a transmission to replace a ~$40 part.

 

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You can see where to converter bolts wore loose. most likely causing the failure. It was making the noise before the transmission rebuild, I may not have torqued em when I installed the transmission last year. 

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I've heard people say that you shouldn't reuse the bolts, although it apparently has been done successfully. Judging by the torque spec, (120lb-ft + 90 degrees, iirc) I'd guess that they are torque-to-yield bolts. I reused them after swapping my cracked plate out, but that motor only went another 5000 or so miles after that.

 

About a month before I noticed my cracked plate making noise I had the engine out (a couple bellhousing bolts broke off/stripped the holes), and the shop must have hunted for anything they could possibly up-sell (they recommended an extra $1200 in work) in addition to inspecting everything for damage caused by driving without the engine bolted to the trans. They also missed my cracked plate.

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  • 2 months later...

Well, SOME BEACH!@

 

Less then ~30 starts. Brand new ATP Flex plate....

 

Guess for a 3rd time in just as many months the transmission is coming out.... $@#%%#$^%

 

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I feel your pain brother, I have pulled and reinstalled mine 3 times in the last two months for various reasons as well. I'm investing in a trans floor Jack at this point haha.
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