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Dana 35 Breaks


feerocknok
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I'd like to hear who has broken they're Dana 35, where it broke, what the drivetrain was, how the driving was, and tires in use.

 

So, shafts, ring and/or pinion, spiders? 4.0/2.1/2.5/5.7? Manual or auto? Turning a corner or sudden traction? Bald all seasons or bias plys?

 

Main reason for the post is I'm curious how worried I should be with a 2.5 and a 904 on 31 or 33" MTs.

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4.0L/manual/2wd/30"-ATs/open-diff. Under acceleration it started spitting out ring and pinion teeth. Also found out it was slightly bent, but have no idea which one caused the other.

With a 2.5/auto/31s you should be fine. But that doesn't mean you shouldn't plan for the future. :brows:

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Broke one of mine 2 times. The last two were in XJs I built and sold.

4.0 5speed 31s. I spit the ring gear out on the highway. Mild hill 55

 

4.0 5speed 33s. Clutch drop on trail tryin to get a buddy out. Exploded spiders and broke left axleshaft.

 

4.0 auto 235s Spun a little on sand at a stoplight and broke right axleshaft only under part throttle.

 

4.0 auto 31s I broke the pionion off while flexin it in a ditch in front of my house. It was definately odd.

 

Hope that helps.

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'99 TJ, 31" tires and a locker. going around a corner, no excessive throttle. WHAM, like I ran over a cinder block!! Busted shaft.

 

Rocky, soft ball sized stones and about a 25 degree grade. 31" mud terrain tires and a locker. Twisted off a axle shaft with in 20 feet.

 

The second one was not mine, but I was there.

 

CW

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88 MJ - 4.0/5spd/31's - Normal acceleration in a parking lot and I munched the spider gears, snapped the cross shaft in two spots. I think there was some play in the passenger side axle shaft that caused it, possibly bad/worn bearings. There was also lots of metal shavings in the gear oil.

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Ok 1987 2.5 AX4 and 31s took of and grabbed 2nd a few times then pulled out on the pavement 2 hours later and it chattered. Ended up that the PUMPKIN yes i said Pumpkin SPUN on the axle tubes :eek: to where the ujoint on the D-shaft was smacking itself on rotation. I was in high school i have learned my lesson :oops:

 

Cole

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