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Rear Axle Swap Request for Information


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I blew out my original rear end from my '92 6-cylinder 2WD Comanche with about 214,000 miles on it and am replacing it with the rear end from a 1987 4WD Comanche. Aside from the gear ratio being different the main difference seems to be in the brakes: the '92 has much wider brakes and drums than the 1987 but the drums to the 1987 are ribbed for better heat dissipation and even though they're narrower (viewed from the top) they have a wider diameter. Should I go to the trouble of moving over my old brakes to the replacement 1987 axle or are the 1987 brakes a better design?

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Welcome Karlo! I'm the guy that emailed you about the axle in San Diego and told you about Comanche Club.

I don't mean to hijack but can someone tell me what exactly to measure to determine drum size? I'm getting ready to replace all the components on the D44 brakes.

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Thanks for those who've replied (and hi MJRemi thx for letting me know this place existed!) but I still don't have an answer to my question: which are the better brakes? I'm inclined to think that 1992 engineering would have taken into account more information than 1987 engineering and therefore later brakes are going to be better, all else being equal, but there's really no reason that has to be the case. Probably more important is that if I keep the brakes that were original to the truck then in the future when I or someone else changes brake pads we're less likely to pick up the wrong set at NAPA. But most important would be the braking capacity before fading, I'd like to know next time I'm going down a mountain heavily loaded that I picked the better brakes. Okay maybe I'm obsessing, the front brakes take most of the load anyway yada yada but I still would like the better brakes on the rear since I have a choice.

 

HELP! :doh:

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Well it turned out the deciding factor became the axles, because to change the entire brakes includes changing the brake backing plates and the axles have to be pulled out to do that. Takes a special axle puller hammer tool which I don't have and the Haynes book I have sort of suggested there are clips inside the pumpkin that have to be released too and I already had it sealed up with new synthetic gear oil in it. So I went with the older 1987 brakes already on the replacement 35 rear end which use a wider diameter drum that is however less in thickness but the drums do have vent fins on them whereas the '92s didn't. Testing them hard they seem to work just as well as the old ones so apparently there's not a lot of difference in their functionality. Sure would be nice to have discs on the rear though :wrench:

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