I have a 92 Comanche, which I think has a slightly different design (the bolts are vertically mounted.) I needed to replace the clutch, as the PO replaced the engine, but left.....the clutch.........while researching a replacement, I discovered TOO MANY people suffered the following issues:
1. POS internal slave design, requiring xfer case/trans (HEAVY items) removal for a "simple" release issue.
2. Immediate replacement parts failure (ie less than a year) of same.
3. High-priced dealer replacement parts, which seem the only ones which last long enough to sell said rig. (or convert to automatic)
4. Plastic hydraulic line which exhaust heat tends to soften after a few years.
5. Chryco's external slave setup, while better than the earlier internal design, still failed enough (more research) that I decided I wanted something almost bulletproof. Trying to find gears while city driving.....draw your own catastrophic picture! :eek: :oops: :mad: :help:
Consequently, I researched the following items, which I am hoping (still on jackstands, waiting for some welding) will at least solve some issues. I modified the Comanche:
1. Converted to a 1994-newer external slave bellhousing and such (if you would like a basic parts list, I'm sure I can dig receipts out of the file)
2. Wilwood p/n 260-1304 3/4" dia master cylinder.
3. Braided steel hydraulic line.
4. Special 3/4 dia slave cylinder I found on another website.
Now, my upgrade might be slight OVERKILL, since its 4x2 and for long road trips, but I see it as basic safety/insurance, since it probably won't fail when I need it. I am planning to post some pictures when I finish this project.....just need to figure how to resize and post, since I spend more time fixing vehicles than posting photos....