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90 4x4 comanche


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i have a Q about the front diff in my truck . what could couse the diff to not work when in 4x4? i changed the vacc pod on the diff and it worke for a day and i had bumped the shifter out of 4x4 and now it don't want to go back in all the way...

 

thanks

brent

 

calgary, alberta

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The vacuum disconnect on the axle has nothing to do with shifting the transfer case into 4WD. That's done entirely with the lever next to your right knee. The only thing the axle disconnect does is lock the two parts of the front, right side axle shaft together to transmit power from the differential to the right front wheel. If you are having problems shifting the transfer case, the axle disconnect is not the cause.

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  • 9 months later...

You gotta get underneath and examine the linkage for the TC. There's a threaded bolt that tightens on the shift rod allowing you to adjust the linkage. Excess leverage can pull it outta whack...also check the hard plastic grommets (mine were fairly bright green, can't miss em). Mine would come out a lot back in the day making shifting in and out of 4x4 difficult. They're testy little buggers, if they are out you may have to use a pry bar to pop them back in.

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I'm having the same issue. New (to me) 89 MJ, and I cannot get it into 4WD. The lever will not pull back more than an inch or two. I'm no mechanic, yet. I'm looking to learn. Where do I start?

Start by making sure you're using the right method! :redX: I went through this with my new to me 4.0L + AW4, the lever just didn't seem to want to move. The owners hand book says "change into/out-of 4WD-HI any any legal speed", this does not include being stationary. I found to get into 4WD-HI ........ drive in either direction above walking pace whilst pulling the lever gently but firmly, it might take a few tries, there's a knack. Once you got the knack it's easy. To get into 4WD-LO it's different again - Put truck into 'Neutral' and move the lever into the 4WD-LO position. To dis-engage either LO or HI put into neutral and shove the lever forward. It should move easily!

 

If none of that works then, yes, you probably have a seized linkage.

 

If you have a manual trans ...... into neutral, clutch in, move lever, no probs, easy. Might need to roll forwards or back just get the gears to slide together but no special method like the Auto box.

 

Hope that makes sense, it's way too early here for clear mental functions!

 

If it doesn't, shout me and i'll scan the page describing it in the owners manual, unless someone has already done this? :thumbsup:

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Thanks for the tips.

 

Last night I worked the lever back and forth several times, pulling a little harder each time. On the 4th pull it went into 4WD.

I have not attempted to drive it that way more than a few feet yet. I plan to put it up on stands this weekend and look underneath.

 

In addition, I plan to lock the CAD and remove that as a future concern

 

While I'm sure I have some floor rust, the floors are still solid... no holes yet. Pulling the carpet are reworking the floors is my next adventure.

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