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ISA not working , 2.5 L


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I know this topic has been beaten to death, but this one is a little strange.  I changed my ISA with a new one, replaced my intake/exhaust gasket and torqued the bolts, changed all of the vacuum hoses, cleaned the TB and replaced all the gaskets and o-rings. 

 

The problem is, as the title suggests, the ISA is not working.  It does not fully extend when I shut off the motor like it is supposed to.  I can extend and retract the shaft  with a 9 volt battery, so the motor is working.  With the ISA unplugged, I have extended the shaft with a 9 volt battery, left it unplugged and started the engine.  It revved up to 3500 RPM, so I shut off the engine, plugged the ISA back up and restarted the engine.  The RPMs stayed at 3500 and would not come down.  I took it for a test drive, and when I returned, the RPMs were still 3500.  I order to be able to drive it, I unplugged the ISA, retracted the shaft with the 9 v battery, and the RPMs now are at 800. 

 

I hate it when things don't work properly, so I would really appreciate some help figuring this out.  I suspect an electrical issue.  I have already checked the Closed Throttle Switch, and it is in spec according to the FSM.

 

This is a 1989 MJ Sporttruck with a 2.5L engine and a manual transmission.

 

Thanks,

Tom

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  • eaglescout526 changed the title to ISA not working , 2.5 L

Ok. ISA. There. IAC is for the 4.0L which is the Idle Air Control. 
2.5L has the ISA which is the Idle Speed Actuator. 
Yes I’m making a stink cause there is a difference and 4.0L guys would get confused and try to help you with something they have never touched. 
 

Anywho! If it’s not working like you should and since you verified the motor is working, I would highly suspect the wiring to have damage to it. Either heat or corrosion somewhere. If someone doesn’t post a pin out of the ISA to ECU plug I will get one this evening so you can do a continuity check to make sure there is a break or not. 
 

Worst case is there is a exposed wire, it grounded to the engine or intake and fried the circuit that controls the ISA in the ECU. 
 

Unless you did an HO swap where you would have the IAC.

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