CGCWO Posted February 14, 2021 Posted February 14, 2021 IMG_3675.MOV So I was able to get Little Blue (87 4.0 renix 4x4 auto) to run. Bypassed fuel pump relay after replacing all the fuel line connections, fuel pressure regulator and basically a completely new fuel system from tank to injectors. Now I need to figure out why the relay isn’t working correctly. I have tried several new supposedly hood relays and the only thing that works is using a jumper on the relay. Any suggestions or thoughts as where to look?
CGCWO Posted February 15, 2021 Author Posted February 15, 2021 20 hours ago, Ωhm said: Is D1_5 Hot (B+) at all times? D1_5
Ωhm Posted February 15, 2021 Posted February 15, 2021 Need to do a visual inspection of your fusible links located on the starter relay. Look for bubbles, holes, open wire. If fusible links look good, track back wire at D1_5 to its splice in the harness.
CGCWO Posted February 15, 2021 Author Posted February 15, 2021 15 minutes ago, Ωhm said: Need to do a visual inspection of your fusible links located on the starter relay. Look for bubbles, holes, open wire. If fusible links look good, track back wire at D1_5 to its splice in the harness. Thanks. Working on that, between tornado warnings/watches. I am ready for spring/summer.
Ωhm Posted February 15, 2021 Posted February 15, 2021 On a precautionary note, the way you jumped the Fuel Pump Relay Block, Fuel Pump Motor, Injectors and a few other components are now running current flow through the Ignition Switch (I1 feed). Could possibly overheat the IGN SW.
CGCWO Posted February 15, 2021 Author Posted February 15, 2021 1 hour ago, Ωhm said: Need to do a visual inspection of your fusible links located on the starter relay. Look for bubbles, holes, open wire. If fusible links look good, track back wire at D1_5 to its splice in the harness. Think I’ve found the issue. Non-existing splice on D1_5
CGCWO Posted February 15, 2021 Author Posted February 15, 2021 2 minutes ago, Ωhm said: On a precautionary note, the way you jumped the Fuel Pump Relay Block, Fuel Pump Motor, Injectors and a few other components are now running current flow through the Ignition Switch (I1 feed). Could possibly overheat the IGN SW. I kind of figured that. So I’ve only run it like that for a few minutes. Just verify it will run and idle, kind of that is.
Ωhm Posted February 15, 2021 Posted February 15, 2021 1 minute ago, CGCWO said: I kind of figured that. So I’ve only run it like that for a few minutes. Just verify it will run and idle, kind of that is.
Ωhm Posted February 15, 2021 Posted February 15, 2021 Splice_E is HOT (B+) from the Fusible LInk G. Splice_E also feed B+ to the Fuel Pump Relay C216_1 (30).
CGCWO Posted February 15, 2021 Author Posted February 15, 2021 She started right up, not a steady idle but the splice was the fuel pump/pressure issue. Idles up then almost dies, but comes back to life. IMG_3691.MOV
CGCWO Posted February 16, 2021 Author Posted February 16, 2021 @Ωhm thank you again for all the help!
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