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Manual AX15 to auto AW4 and 4x4 swap


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I've picked up some info on what parts I need, looking for input on what I might be missing.

 

'89 2 wd, AX-15, 4.0, shortbed

 

Donor is a complete and running '88, AW4, 4.0

 

I know I need the following:

 

Axles

Transmission

Transfer case

Radiator for trans cooler

Front driveshaft

Have rear driveshaft modified

 

From what I have read, I may also need either a cable shifter or a linkage for the TC?

 

Swap PCM due to the auto?

 

What am I missing?

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-pedal assembly (unless you keep existing and eliminate the clutch pedal)

-floor shift assembly for the AW4

-TCU

-engine side wiring harness from the '88, which includes the pigtail wiring for the TCU (and NSS)

-TPS from the auto (or the whole TB), autos have a second wiring connection

-kickdown cable and associated bracketry

-speedometer cable, possibly (your existing may be too short)

-trans crossmember, mounting plate and trans mount....take all of this with the trans

-the entire TC shift assembly

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You don't like the 5 speed? It would be an easier swap to put a 5 speed back in it I think.

 

Sent from my SM-N900W8 using Tapatalk

5 speed is great for most things. I live 2 hours from some awesome rock crawling... auto is much better there.

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Be sure to get the same era TCU.  The connectors should match, color wise.  If your donor has a green plug, you need the green connector, if it has a tan plug/tan connector.  The TCU and TPS have to jive.  Wiring inside the later (newer) TCU won't match up with the 88 harness

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Be sure to get the same era TCU. The connectors should match, color wise. If your donor has a green plug, you need the green connector, if it has a tan plug/tan connector. The TCU and TPS have to jive. Wiring inside the later (newer) TCU won't match up with the 88 harness

All swap parts are coming from a complete and running '88 XJ.

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If I swap in an AX-15 from a 4x4, the only others parts I would need are axles, TC, linkage, and driveshafts? Will the TC from an '88 auto trans bolt up to an '87-'90 AX-15?

. I don't think so, all ax-15s had 23 spline output shafts, the ba-10/5 and early aw-4s had 21 spline outputs.

 

 

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If I swap in an AX-15 from a 4x4, the only others parts I would need are axles, TC, linkage, and driveshafts? Will the TC from an '88 auto trans bolt up to an '87-'90 AX-15?

. I don't think so, all ax-15s had 23 spline output shafts, the ba-10/5 and early aw-4s had 21 spline outputs.

 

 

Sent from my iPad using Tapatalk

That matches what the guy told me. He said swapping the input on the transfer case is simple. It should be a lot quicker and easier than swapping in the automatic transmission.

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If I swap in an AX-15 from a 4x4, the only others parts I would need are axles, TC, linkage, and driveshafts? Will the TC from an '88 auto trans bolt up to an '87-'90 AX-15?

. I don't think so, all ax-15s had 23 spline output shafts, the ba-10/5 and early aw-4s had 21 spline outputs.

 

 

Sent from my iPad using Tapatalk

That matches what the guy told me. He said swapping the input on the transfer case is simple. It should be a lot quicker and easier than swapping in the automatic transmission.

Yes if you have the correct transfer case input shaft it can be swapped.

 

What transfer case and transmission do you currently have?

 

 

Sent from my iPhone using Tapatalk

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