beepbeepmyredjeep Posted July 17, 2010 Share Posted July 17, 2010 Weber Charcoal Grill 55 Gallon Barrel Drum Assorted nuts, bolts, washers, and brackets. Took about 5 hours to build. Test fired it today, managed to maintain a temperature of about 160 degrees for an hour, using only 9 charcoal bricks. Barrel lifts off the kettle so charcoal can be added without losing existing heat inside the smoker. The smoker is bolted together, not welded, for easy disassembly. TODO: Add handles on each side Add brackets to the top so the lid is attached better (right now there's a small gap at the top) Paint the barrel black Link to comment Share on other sites More sharing options...
fiatslug87 Posted July 18, 2010 Share Posted July 18, 2010 Now that's some Yankee ingenuity. Link to comment Share on other sites More sharing options...
1990 Pioneer 4x4 Posted July 18, 2010 Share Posted July 18, 2010 Cool stuff :thumbsup: Did you forgot to use the high temp black paint? Link to comment Share on other sites More sharing options...
Wildman Posted July 18, 2010 Share Posted July 18, 2010 1 question.........are the legs heavy enough to support all that added weight :hmm: Other wise........great idea :thumbsup: Link to comment Share on other sites More sharing options...
beepbeepmyredjeep Posted July 18, 2010 Author Share Posted July 18, 2010 The barrel is discolored because I haven't repainted it yet. Before I built the smoker, I burned a bunch of paper and cardboard inside the barrel to clean it out. It had vegetable oil in it, but I still wanted to burn away the coating inside the barrel, so it doesn't affect the flavor of the food. The fire got hot enough to not only burn away the inside coating, but also part of the outside paint. I actually expected this, and was planning on buying the special paint used for grills and wood stoves. By the way, the original paint color was blue...but the entire barrel was black on the outside by the time it was done burning. As far as the legs go, I was able to get the kettle to hold my entire body weight prior to adding the barrel. Tomorrow I'm going to test it further by loading a bunch of water inside, and making sure it doesn't collapse. If all is good, I'll be testing it tomorrow by smoking some hot sausages. Link to comment Share on other sites More sharing options...
beepbeepmyredjeep Posted July 18, 2010 Author Share Posted July 18, 2010 ...and the results! YUM! Link to comment Share on other sites More sharing options...
beepbeepmyredjeep Posted July 22, 2010 Author Share Posted July 22, 2010 Diagram for anyone interested. Lower grate is accessed by lifting out the upper grate. Both grates are resting on 3 bolts evenly spaced apart. Link to comment Share on other sites More sharing options...
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