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Want to refurbish my front axle... what should I replace?


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Hello all,

 

My mechanic is going to replace the U-Joints on my 1988 4x4 Comanche's Dana 30. Since he is going to be replacing the U-Joints, what other items should be replaced? I'm assuming the wheel bearing should be replaced, and the axle seals (2 or 4 of these?)... oh, and the diff oil, of course... is there anything else?

 

Clarke

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If I needed to replace all that, I'd rater go buy a later model XJ front axle that was in better shape than mine and swap it in. Last Dana 30 I bought was about $150 complete and just needed a brake job. (the brakes will be different between an 88 and the last XJs so don't expect to reuse the 88's rotors etc.)

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Well, my mechanic is going to replace all the parts (seals, U-joints, wheel bearings, etc) for $150 in labor. I have to supply the parts though.

 

Besides, I have all new rotors, pads, calipers, and hoses at this point... I'd hate to have to replace them all...

 

That being said, I have put in a NP 242 so a non CAD axle would be nice... In the mean time, my mechanic just plumbed the disconnect vacuum lead to a constant vacuum source so it's always engaged... I'll probably just shim it per everyone's recommendation once I get it home.

 

If I needed to replace all that, I'd rater go buy a later model XJ front axle that was in better shape than mine and swap it in. Last Dana 30 I bought was about $150 complete and just needed a brake job. (the brakes will be different between an 88 and the last XJs so don't expect to reuse the 88's rotors etc.)
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I would also say the brakes, and the unit bearings. Keep the old ones for trail spares. The axle seals mean having the guy pull the gears and they are kinda a PITA, so unless they are leaking I wouldnt mess with them.

 

Brakes have been replaced (new rotors, hoses, calipers, pads). By unit bearings, I'm assuming you mean the complete hub/bearing assembly?

 

The seals (one or both) are leaking so they have to be done...

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Almost seems that you would have been better off buying a later model axle in better shape. Older Knuckles bolt onto newer axles :smart: so no need to worry about the brakes :brows:

 

Well, as the axle was free with the rest of the donor vehicle, I had to work with that. Now, my assumption is that for $150 in labor, I should have a "rebuilt" axle with known good seals, U-Joints, and wheel bearings.

 

If I bought a newer axle, it'd still have used U-Joints, seals and bearings, right? What would I be getting if I went with a newer axle vs. rebuilding my existing one?

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