I just wanted to let everyone know I'm still alive and kicking and so is the Jeep! Life has been crazy growing into an adult. That is an understatement. I have so many updates. The Jeep is 10x cooler than when I have last posted. I will be significantly more active on here and would like to make an effort to revive the community. I went through a fire on Feb 19th, 2026 and lost everything... except the Jeep. I'm so excited for the next chapter of my life. I have a Youtube channel I have been uploading regularly on since 2021 I believe ill link here too.
Everyone one here that has replied, I feel like I grew up with you guys, I'm the best mechanic I know now (in part thanks to all of you). Thank you everyone so much, I am 29 now. Closing out on my 20's and I've had my Jeep since I was 15. I believe I started posting on here when I was 18 or 19. Time flies. Hope someone I used to talk to on here sees this.
I will update soon with a video but for now. Here is the current build list as it sits.... ;)
1986 Jeep Comanche Build Specifications:
VEHICLE & ECU:
Platform: 1986 Jeep Comanche Custom (originally blue)
Donor Vehicle: 1996 Jeep XJ (engine, transmission, transfer case, wiring harness)
ECU: Jeep JTEC PCM (from 1996 XJ), tuned with HP Tuners
Rev Limit: 5500 RPM
Fuel: 93 octane
Target Boost: 16 psi
Target Output: ~450 HP crank / ~380 WHP
ENGINE – LONG BLOCK:
Base Engine: Jeep 4.0L Inline-6
Displacement: 4.6L stroker
Overbore: .030"
Compression Ratio: 8.8:1
Rotating Assembly
Crankshaft: Eagle 9000 series cast steel, 3.895" stroke
Connecting Rods: Scat forged rods, ARP bolts, free-floating bushed
Pistons: ICON 4032 forged dish (−27.5 cc, .030" overbore)
Bearings: Clevite rod & main
Rings: Hastings metric (1.5 / 1.5 / 4.0)
Assembly: Balanced rotating assembly
Valvetrain
Camshaft: Cleggs Stage 3 Performance (CE-J4-CAM3)
Duration: 273° intake / 279° exhaust
Duration @ .050": 219° / 225°
Valve Lift: .480" / .480"
LSA: 114°
Lifters: Howards (46 pcs)
Valve Springs: Dual springs
Retainers: Titanium
Block / Head Hardware
Head Gasket: Mahle MLS
Head Studs: ARP
Girdle Spacer Kit: Jeep 4.0 stroker kit (ARP CE-ARP-JGWK)
Timing Set: JP
Freeze Plugs: Brass
Gaskets: Fel-Pro (1996 Jeep 4.0L)
INDUCTION & BOOST SYSTEM:
Turbocharger: T3/T4 T04E (.63 A/R, 5-bolt exhaust housing)
Turbo Manifold: Boostwerks Engineering 4.0L
Wastegate: TIAL 38mm
Blow-Off Valve: Tial Q
Boost Level: 16 psi (1.1 BAR - small Red, big Yellow Spring)
Intercooler: Black aluminum FMIC (28" × 7" × 2.5")
Intercooler Piping: 2.5" aluminum
Typical IATs: ~100°F
FUEL SYSTEM:
Injectors: 47 lb/hr
Fuel Pump: AEM Electronics 50-1000 (340 LPH)
Fuel Pressure: 78 PSI (boost-referenced)
Fuel Lines: -6 AN PTFE steel braided
Fuel Filter: Inline Evil Energy
ENGINE MANAGEMENT & SENSORS
MAP Sensor: 2.7-bar MAP (custom scaled in HP Tuners)
Tuning Strategy: Speed-density
Ignition System: Stock Jeep 4.0L (factory coil/distributor via JTEC PCM)
Spark Plugs: NGK BKR7EIX
Spark Plug Gap: 0.025"
Vacuum/Boost Lines: -4 AN PTFE
Coolant Hoses: Red silicone
Power Steering Lines: -6 AN PTFE high-pressure steel braided
EXHAUST SYSTEM:
Downpipe/Exhaust: 2.5"
Connections: V-band clamps throughout
DRIVETRAIN
Transmission: AX-15 (manual, from 1996 XJ donor)
Transfer Case: NP242 (from 1996 XJ donor)
Rear Axle: Ford 8.8 (4.11 gears)
Front Axle: Dana 30 HP (4.11 gears)
SUSPENSION & TIRES:
Lift Height: 9 inches
Shocks: Bilstein 5125 series
Tires: 35" diameter
MASS/LOAD-AFFECTING HARDWARE
Front Bumper: Custom (~120 lb) with 1,200 lb winch
Rear Bumper: Custom (~60 lb)
Batteries: Dual batteries (~60 lb each), toolbox-mounted opposite fuel tank
ELECTRICAL/AUXILIARY:
Dual Battery System
Redarc Trailer Brake Controller
On-board 6 gallon air compressor
On-board 1500 watt power inverter
14" light bar
4x Reverse LED's
360 reverse camera
Wilwood electric parking brake
Bed lights
Red silicone coolant hoses
PLANNED MODIFICATIONS:
Lighting
Rock Lights: 4x (one per wheel well)
Steering knuckle lights
Performance
Iron out tune
Tremec Transmission
Side of bed exit exhaust (flange mount)
Muffler with cutouts for touring
Gauges/Monitoring
Replacing overhead console temp/compass:
Boost Controller with Arduino control
Knock sensor
Oil temp gauge
Oil cooler
Oil level sensor
Fuel pressure gauge