kentsu66 Posted August 17, 2023 Share Posted August 17, 2023 (edited) Greetings. I am working with my brother @jamespwsullivan on his '87 Comanche 4.0L. I am trying to do something I thought would be simple -- verify whether the water pump mounting bolts he current has are the correct original style. I'm finding it's not so simple in reality... I first consulted the '87 - '90 parts book and, much to my surprise, found that Diagram 7-2300 (page 172 of PDF) isn't correct! It shows a pulley flange from what I associate with a much later engine (e. g., TJ era) and says there are 5 mounting bolts, which is wrong--there are 4 mounting bolts. (There are 2 additional bolts for mounting the power steering pump, so 6 through holes in the water pump housing total; 4 not threaded and 2 threaded.) I then checked the '91 - '93 parts book and it shows the same incorrect pulley flange! The part numbers for the pumps themselves are correct though. I happen to have access to the 3 relevant types of water pumps so I took a picture of them (attached). The '87 - '90 is on the far left. The pumps are rotated so that the mounting holes are in equivalent positions. (The intake for the 3rd pump is at 3 o'clock, which is quite different from the earlier designs.) By the way, the 3rd pump *does* use 5 mounting bolts--and no additional through holes. In any case, the '87 - '90 water pump mounts with 4 bolts - 3 of one length and 1 of another (longer). The bolts on my brother's truck are standard hex bolts with a captive flat washer. Is this what was originally used for '87 - '90? The parts book pages (which I don't trust) seem to show hex head flange bolts with split lock washers. I have also looked in the 4.0L sections in the '87 FSM supplement, the '88 rebuild supplement, a Chilton manual, and a Haynes manual. I didn't find anything helpful about bolt style there (and at least one of the AMC books has the same wrong pump diagram!). I am also attaching the two parts book pages I mentioned. Thanks for any info and insights. Diagram 7-2300 from 1987-90 Parts Catalog.pdf Diagram 7-2100 from 1991-93 Parts Catalog.pdf Edited August 17, 2023 by kentsu66 Fixed title and added detail about the number of bolts and holes. Link to comment Share on other sites More sharing options...
Pete M Posted August 18, 2023 Share Posted August 18, 2023 I can check what my 88 has tomorrow if no one chimes in before (I'm not at the house today) Link to comment Share on other sites More sharing options...
Pete M Posted August 19, 2023 Share Posted August 19, 2023 the 88 in the driveway has flange head bolts with no washers at all. Link to comment Share on other sites More sharing options...
jamespwsullivan Posted September 4, 2023 Share Posted September 4, 2023 Pete-later reply but we appreciate your checking. We replaced the mismatched bolts with 4 of the type you described. Thanks! Link to comment Share on other sites More sharing options...
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