The sensor on mine is located on the driver side of the engine block, just above the engine mount, and its brand new, replaced it last night.
I think the problem lies somewhere between the relay and sensor (ground?), i will have to trace it to find out. I know the relay is good, because the fan does kick on each time the a/c is turned on.
Would you happen to know what temp it requires for the aux fan to kick on? I drove the truck today on some back roads and mild trails and it never got above 212*, but the fan never kicked on.
By the way, the rad is one year old, same with the pump, and the t-stat is brand new, replaced it last night as well. Fan clutch is good as well, pulls hard.