AZJeff Posted August 21 Posted August 21 What is driving the need for a replacement harness? Broken/chafed wires, or trashed connectors?
Chico Posted August 21 Posted August 21 Long time ago, the first time mine caught on fire, I just pulled a full one off a close year from a Cherokee at a junkyard. There were a couple differences but I can't currently remember what they were. MAybe something with the taillights. Nothing that important though. And I also had an 88 auto at the time. My advice, take many, many pictures as you pull it off the donor vehicle. I went to a pick and pull but nowadays you should just be able to search online and just have them pull it for you and ship it. Might cost a little more but worth the headache.
Chico Posted August 21 Posted August 21 Is it the engine wiring harness? https://www.ebay.com/itm/117218675940?var=&mkevt=1&mkcid=16&mkrid=711-127632-2357-0&sssrc=4429486&ssuid=rkhkrpjgta-&ssspo=9VcI-gCPTLW&stype=1&widget_ver=artemis&media=MORE This is on ebay. $300 bills. These people are nuts. Hit the pick n pull for $25
aussiebob Posted August 21 Author Posted August 21 Ended up with a elect short burnt some wires engine runs but won't charge as gauges don't work along with lights and indicators!.
AZJeff Posted August 22 Posted August 22 The easiest fix is to obtain a bunch of rolls of appropriate wire in guages that are at least as heavy as the OEM. Multiple colors will help, as will a wiring diagram for your model year. Do this one at a time: 1. Cut out the burnt/melted wire at each end of the damaged area. 2. Using a wire of gauge the same or maybe one size larger, splice in a replacement wire to replace the cut section. 3. DO NOT use butt splice crimp connectors. I have seen too many of those wind up creating high resistance connections that causes further wiring melting. 4. Either use solder-type butt splices that use low temperature solder (that can be activated by a heat gun) or do the old fashioned solder and heat shrink tubing to restore each connection. I know this sounds like a PITA, but early XJ/MJ wiring was sorta marginal, and fixing wires that were flakey with improved current carrying capacity (and reduced chances of heat damage) is a good thing. My fuel injector harness on my XJ HO engine developed this issue due to engine heat, and after I discovered how pervasive the damage was, I bit the bullet and fixed all the suspect wires. Underhood (or under dash) wiring fires are no joke.
aussiebob Posted August 22 Author Posted August 22 Scored a couple a 88 different harnesses. Thanks guys.
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