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Everything posted by Dickinson County Comanche
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Figured I’d give it a bit of an update: got a radio from a late 90s Dodge Avenger (93-95 ZJs have rare radio mount, 96-98 share it with almost every single Mopar product, caravans, cars, trucks, etc) Clutch is all broken in now and I’ve put a good 2,000 miles on it since the swap and it’s been good, minus what I think is a dirty heater core cause I have no heat (which on a 20° day, is not fun) and a pretty good oil leak at the filter adapter, but other than those little things it’s been pretty good all things considered, I actually really like the ZJ. No complains with it other than just age-related things that can be fixed, and it’s much better than the TJ I had.
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1986 Jeep Comanche 2.8, AX-5, NP207, HP D-30, D-35 w/Trac-lock, LWB No idea, but probably fall of 85. Eastern Kansas Parted out. Manual w/cruise, factory mud flaps. Maroon exterior, red interior. Trac-lock rear end.
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Got the transfer case all reassembled after having to install a “long” shaft in leu of the “medium” shaft that it originally had. Not a terrible job, but having to tear the entire case down does get a little annoying, but at least it’s pretty simple and I have it down to an art now, but luckily I had the “wide” bearing in a parts case or else I would have been stuck for a little bit.
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A lot has changed with CJ since I’ve last talked about it, for starters, the ignition system has, for all intensive purposes, died. I have a solution, but I can’t get all the parts I need to fix it until next week, and it won’t be at least another 2 weeks before I can get to it. I’ll probably do a more in-depth post once I get it all done. I also pulled the transmission back out to do that pesky front seal that seems to always leak on these TorqueFlites. It’s back in and like a charm, no more leaking. When the transmission was out I tore apart the NP207 to figure out why it lock up when in neutral and 4-low, I found lots of wear (low range planetary was locking in at the same time as the direct drive, causing it to bind up) I decided rather than repair the t-case (one in which I know nothing about) I decided to just replace it with a 231 unit. Fun fact: a “medium” input shaft length case from a mid 90s auto XJ doesn’t quite reach the rear seal in the transmission and will not seal. I have a long input shaft on order to fix said issue, but only after it left a murder scene on the garage slab. That’s where we sit currently. Should be just about sorted once those 2 things get done + a small coolant hose leak.
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I’ve finally had it with my TBI’s CPS not being perfect on the flex plate and was curious if the 84/85 Duraspark distributors would work on the TBI with little modification. I can get the whole system at the parts yard (dizzy, cap, rotor, and module) I know it’ll need a 12V source and a vacuum line for the advance, but I don’t think that’ll be too hard, just don’t want to waste money if it happens to not work with the EFI.
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Pfft, spoke way too soon on that. Almost immediately after making this post I had not only the radiator violently fail on me, but my clutch also broke while in traffic. So while usual college students are getting black-out drunk over the weekend, I’m taking out, repairing, and replacing the transmission in my Jeep. Release bearing ended up locking up and wore the ends of the pressure pad fingers off, allowing the release bearing to slip through the fingers and up against the clutch disk itself. During this carnage, it broke off the front snout off of my AX-15, so I was delayed for a week or so trying to get parts all back in. I used this time to source a good used radiator to replace the shot unit with. It went back together quickly and easily enough and for the 60ish miles I’ve put on it since putting it all back together it seems good. Unfortunately the rear shaft was damaged in the parts yard so I haven’t been able to highway test it due to a vibration at higher speeds. Getting a shaft made this week since I’m pretty sure the only 5-speed ZJ in a parts yard in the state was the one I got. Otherwise it’s pretty good! Driving it like a granny during the clutch’s break-in period and other than a non-functional radio, it’s been perfectly fine (Sidenote: I do still have the fogs and they do work, I removed them because I need to find lenses for them so I don’t accidentally damage one of the bulbs. IMG_0957.MOV
