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27 – C101 Connector Elimination


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C101 ELIMINATION

 

As noted in Tip #2, Renix C101 Connector Refreshing, in 1989 the factory wiring harness no longer included the problematic connector. For a long-term fix that will avoid many problems in the future, it is a good idea to just get rid of the thing entirely.

 

Unbolt the 2 halves of the C101 using a ¼” socket. On each half there is a plastic cover where the wires enter. They are removable but you’ll probably end up busting them off. Lightly bolt the C101 back together, away from the firewall. Peel back the split-loom covering from the body side of the C101 connector down to where the harness splits and goes toward the firewall, pretty much below the MAP sensor. On the engine side, remove the split loom about the same distance.

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Now you can see from one side of the C101 to the other. Beginning at the top row, closest to the motor, be absolutely sure you cut the matching wires on each side of the connector off to about 1/2 inch. This will allow you to verify the original position of each wire color in case of mistakes or confusion. CUT AND SOLDER ONE PAIR AT A TIME. The wires may be wound a bit in their looms. See the first photo. Get them unwound neatly and do the following, ONE AT A TIME.

Slide your shrink tube over one wire. In a well ventilated area, solder the wires together and then slide the shrink tubing over the solder joint. Heat the shrink tubing so it seals your completed solder joint. Keep going until you’ve done all 22 or so connections.

Both sides of the C101 connection have a wire that is brown with white tracer. Follow each of these wires back until you come to a point where three wires are crimped together.

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What you want to do here is cut the crappy factory crimp out of each set of three and bring both sets of three wires together and solder them together, using shrink tubing as well. All 6 wires. These particular wires will not end up in your normal C101 elimination loom. The sensor ground upgrade is found in Tip 6.

After all the soldering and shrink tubing is done, bundle the wires together in a new piece of 3/4″ split loom. Tape it up and secure it to the C101 connector’s original bolt hole or somewhere else along the firewall so it will be protected.

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Revised 01-31-2016

 

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