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Direct swap 2.5 1994 engine into an 89 TBI?


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My 89 2.5 TBI motor is tired yet still gets me down the road. Tired meaning; leak-down test no.1 cyl hear a lot of air through oil filler cap. a 50% leakage  ( 40/80). Other cylinders closer to 15% leakage. I have a chance to buy a motor from a 94 Wrangler under $600, 118k miles on it. With COVID 19, I have a lot of time to make the swap. I have heard the porting on the "newer" motors with multipoint injection are different than the old TBI inlet porting. In that case I would need to reuse my TBI head. Question: is the porting different enough that I would have to reuse the TBI head on the 94 block ?  Also understand the flywheel will need to be changed due to the ignition timing coming from the sequencing of slots.

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The head porting is the same on the 2.5l, only real difference in the head is that that yours has an extra tapped hole for a temp sender, the spot is there on the later head but it's not drilled/tapped.

 

The long block is nearly identical but the front accessories are all a little different, you will want to swap everything from the timing cover on out so everything lines up correctly.

 

There is also a small difference in crank length so you may have to address that as well to get the crank pulley to line up right with your accessories.

 

I went with 95 parts onto my 89 long block but going the opposite way shouldn't be much different.

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