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89 4.0 started this morning won't start now


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So it just keeps gettin better.

Yesterday morning tried to start - dead.

Came home last evening to pull the ICU to have it tested - Started right up.

This morning - Started right up.

Took the ICU to have it tested. Tests good.

Brought it home hooked it up - dead.

 

How can I test the ECU - I wonder if it is shorted internal on the ignition output side. The injectors don't fire which tells me that either I don't have a tach signal from the ICU or the CPS signal doesn't process in the ECU.

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I forgot to mention that I have never seen a "Check Engine" light come on, ever.

Also discovered that the FP relay has been bypassed in the harness for some reason. It is direct wired to an Ignition on terminal at the fuse panel. The 2 orange wires to the pump are ganged together with the 12v hot signal. right next to the resistor.

 

Do you think this could have created a back feed to the ECU causing a problem?

 

I have yet to determine why the FP relay was by passed. I wonder if the ground signal from the ECU to the relay is dead?

 

More wiring to validate.

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We have a diagnostic code reader that will interface with the Renix. Are the readings reliable?

An MT2500?

 

I have the factory tester. All I ever use is the State Display feature for the most part. The System Tests leave a lot to be desired. 

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Pretty much all applicable.

I did remove the ECU and took it apart. I see one chip that has what might be a white burn bubble on it.

I am going to see if I can test it tomorrow. I also found an abraded wire in the bundle from the ECU going out the bulkhead.

Obviously lots more testing before I go any further.

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Yesterday I removed the entire Renix wiring harness and laid it out on the bench. I stripped off all of the convo tubing and tape.

I discovered that someone had previously done the same thing since all of the gang connections were wrapped in duct tape.

I did validate each wire for continuity and cleaned all of the connectors and re taped and wrapped the whole thing then reinstalled.

 

Still no fire.

 

I went back and validated all of the fusible links at the starter relay.

 

There is 12V getting to the ECU with the switch on and in the crank position.

 

Tried to start again. Still cranks, no fire.

 

It appears that it is either the ICU or the ECM. Interesting , the ECM has been replaced with a Cardone reman unit.

 

I am checking with the guys I work with for a known good ICU.

 

It is confusing that after the problem manifest I have been able to get it to start sometimes and not others.

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I solved the riddle, drum roll please............... ICU, swapped from running Cherokee, lit right off first hit.

 

I also discovered that the scanner I was promised would work, won't.

 

Now on to the next.

Refresh my memory. Had you done Tip 3, coil and ICU connector refreshing already?

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Oh yeah, that was one of the first steps.

At that point I could get it to start once in a while after prolonged cranking. That made me think CPS signal was weak. Installed new CPS, discovered existing was fairly new. Same story. With a used ICU/coil it lights up on the first crank.

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