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Built Comanche Rebuild


sherpa
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just picked this up this past week

 

 

 

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Specs:

1987 MJ bobbed bed

4.0

AW4

NP231

Dana 30 open 4.56s

Dana 40 welded 4.56s

5.5" Rubcon Express lift, short arm w/ front drop brackets

35" MTRs black steelies w/ matching spare

rock sliders

no rust

 

The good:

lift

35s

geared

ARB front bumper

XRC8 winch

engine and trans seem to be in good operating condition

bucket seats

No CAD

297 axle ujoints

 

The bad:

interior appeares to be from 3 trucks

body is beat, shes lived a life in the rocks

clunk in the front end

rear is welded

exhaust leak

busted transmision mount

 

The plan in order:

redo interior (picked up all grey interior from 1990 cheroke limited already installed floor shifter and matching steering coloumn)

fix front end clunk (I think may be a unit bearing)

selectable rear locker

add to rock sliders (step rail)

stock up spare parts

tube doors

build tire gate with fuel can holder

aquire straight bed and bob

aquire new fenders trim to match rear

repair right cab corner

Rubicon Express long arm kit

upgrade sound system

paint, either keep it black or posibly go to rescue green or similar

light bar/a pillar slide

upgrade to front coilovers

 

This weekend we swaped out the old column shift steering column w/ badly worn tilt unit. Installed floor shifter. Replaced the rear drive shaft, it had a spiral dent that ran half its length, Universal Services in Charlotte retubed it for me.

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Got the grille replaced over the weekend also.

 

Pulled the right unit bearing, where i belived clunk was coming from and found this

 

 

pulled apart in 2 peices by hand. Got it replaced tonight after work and topped off diff fluids. Still has clunk but its no where near as loud. It did fix a vibration i had

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Been a productive day. Started out by fixing my tail lights, found a short where the original license plate lights were. Repaired short, instlled new light and mounted tag, no pics.

 

Then replaced the busted trans mount, I was able to completly lift the trans/tcase until i saw day light between it and the mount, again no pics.

 

Then we comenced to tearing into the interior

 

before

 

during

 

 

 

where i stopped

 

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Swapped on door panels that match seats

 

old

 

new

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And dyed panels for reinstall tommorow after they bake in the sun and once I'm finished swapping dash

 

Goals for tomorow, swap dash, recover carpeted panel that mounts to rear of cab, mout tool box and install cb radio

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I almost finished interior today. After i got the dash out I found a mouse had made a home there at one point in time and snacked on some of the wiring. I patched all that up and took some time to familiarize myself with component and wiring. Also cut out the 14 splices in the speaker wiring, radio sounds much better. As of right now the only original interior peices that I know are left is the b pillar and rear cab panel covers and the gauge cluster, which will be swapped in time. I was lucky and managed to pull dash, door panels, a pillar plastics, lower door opening plastics, headrests, steering coloumn and wheel all from 1 jeep 1991 cherokee limited. The seats it already had matched new interior.

 

Hopefully one day this week I can get the rear cab panel recovered and installed, all that will be left then is mount cb, fire extiguisher and first aid kit..... Until i track down a couple needed parts

 

here's only pics i got, had to have it back together for work in the morning

 

 

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what it started as

 

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Went yesterday to meet up with Rymanrph to wheel URE but on way down one of my rear brake shoes seperated from backing plate. Was interesting having a wheel lock up while raining and with locked diff. but got it all sorted out yesterday amd made it out to day. Finished off some control arm bushings, but it done very well. Its definatly my most capable rig yet

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