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Showing results for tags 'wj brake swap'.
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Hey guys, If it's needed: 1989 with old Renix 4.0 - stock dana 35 I am trying to do a WJ master cylinder / brake booster swap since the old one was rusted out with a leaky booster. In the process of installing it I accidentally crushed the proportioning valve when putting the lines in so I have to replace it. I have put two new proportioning valves in but it leaks from the same two each time I thought I tightened it down without pushing the line in first so I put another in and clearly that wasn't the issue. I bought an XJ proportioning valve and will not be using the front brake line (deleting the special proportioning valve toward rear). I don’t want to throw another in there and just “tighten it down” because it’s about $80.00 (part + shipping + tax) with about a week and a half to get to my house and it would do the same thing. Regarding the lines: I took the fittings off the old MJ brake lines and put them on the WJ brake lines that I pulled from the junk yard with the master cylinder and booster. I couldn't get a good flare using a tool from an auto store so I took it to a brake shop and had them flare it for me. The fitting on top toward the rear is 1/2" and the other one is 7/16", all other brake lines (bottom and on the side toward the rear) are the stock brake lines and flares. Anyway, the ones that are leaking: Top toward the rear Bottom toward the front (see picture – also has part number for new proportioning valve) They leave indents like the line isn’t sitting centered. I push the line in first and make sure it’s sitting where it should be THEN tighten the fitting but it still does it. I can’t figure it out, the flares look okay (also pictured). But again, I’m new to this so I’m kinda stuck on where to go from here. Any help would be appreciated! If it’s the flares then can someone recommend a tool that is different than the standard $15.00 one from the Auto store? That thing is too inaccurate for how accurate these flares need to be and I can’t keep bringing these lines to a brake shop because the flaring they do isn’t working either (plus I would rather not remove that bottom line to flare it and cause another issue with the fitting further on down the line. Maybe a hydraulic tool that isn’t the $300.00 one from amazon?
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- brakes
- proportioning valve
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