1988 Comanche 4x4 5 speed 190k. "Rust free" colorado truck. Rebuilt the head over the summer.
Just got it put back together after extensive work, including:
-dropped fuel tank and painted it, did not replace fuel pump but replaced screen, tank seal, fuel hoses
-pulled the connector off the fuse block from the engine side of the firewall, removed the 2 large phillips screws holding the fuse block in. Visually inspected, cleaned some tar from the connector and put it back together
-flipped the vacuum motor for the 4x4 engage on the front axle
after reassembly the motor runs like crap unless the throttle is at least half way open...rough idle, rich gray smoke, sputters at lower rpms.
I cannot find a vac leak....everything looks fine including the red vac line to the 4x4. Vacuum can is holding vacuum.
Checked the fuel pressure and it looks right in the 30ish psi range. Added some sea foam 30 miles ago and mayyyybe it's doing better? Have a new fuel filter but haven't installed yet
So my guess is either there's a stuck injector or (much more likely) I messed up something either in the fuse block or disconnected something under the steering wheel (besides the emissions timer (do i need the timer??)). I definitely DID snap off the wire going from the blower fuse to the hvac control (wiring is "rust free"). Sooo guess it's time to get some fuse terminal crimps but i really need to get on the road. I'm going to inspect the wires tomorrow, clean the tar from the connector with brake fluid, reassemble and pray. After that, order the crimps, bus crimps, special crimper, and a renix engine monitor (which are on back order i think).
ANY ideas, suggestions, or just hindsight critiques are welcomed. In my own defense, the fuses are loose which already lead to one breakdown on the highway (as well as a long walk to a motel and a lot of head scratching til i finally dug into the wiring diagram a year later).
THANKS